Symptom: Cannot Refuel/Fuel Odor From The Fuel Filler Opening Is Strong While Refueling.
- CHECK EVAP CANISTER
- Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor attached.
- Weigh the EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor attached.
The weight should be less than 2.1 kg (4.6 lb).
OK or NG
- OK: GO TO 2.
- NG: GO TO 3.
- CHECK IF EVAP CANISTER SATURATED WITH WATER
Does water drain from the EVAP canister?
Yes or No
- YES: GO TO 3.
- NO: GO TO 6.
- REPLACE EVAP CANISTER
Replace EVAP canister with a new one.
- : GO TO 4.
- CHECK WATER SEPARATOR
Refer to "COMPONENT INSPECTION ".
OK or NG
- OK: GO TO 5.
- NG: Clean or replace water separator.
- DETECT MALFUNCTIONING PART
Check the EVAP hose between EVAP canister and water separator for clogging or poor connection.
- : Repair or replace EVAP hose.
- CHECK VENT HOSES AND VENT TUBES
Check hoses and tubes between EVAP canister and refueling EVAP vapor cut valve for clogging, kink, looseness and improper connection.
OK or NG
- OK: GO TO 7.
- NG: Repair or replace hoses and tubes.
- CHECK FILLER NECK TUBE
Check recirculation line for clogging, dents and cracks.
OK or NG
- OK: GO TO 8.
- NG: Replace filler neck tube.
- CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to "COMPONENT INSPECTION ".
OK or NG
- OK: GO TO 9.
- NG: Replace refueling EVAP vapor cut valve with fuel tank.
- CHECK FUEL FILLER TUBE
Check filler neck tube and hose connected to the fuel tank for clogging, dents and cracks.
OK or NG
- OK: GO TO 10.
- NG: Replace fuel filler tube.
- CHECK ONE-WAY FUEL VALVE-I
Check one-way valve for clogging.
OK or NG
- OK: GO TO 11.
- NG: Repair or replace one-way fuel valve with fuel tank.
- CHECK ONE-WAY FUEL VALVE-II
- Make sure that fuel is drained from the tank.
- Remove fuel filler tube and hose.
- Check one-way fuel valve for operation as follows.
When a stick is inserted, the valve should open, when removing stick it should close.
Do not drop any material into the tank .
OK or NG
- OK: INSPECTION END
- NG: Replace fuel filler tube or replace one-way fuel valve with fuel tank.