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Control Valve Assembly: Assembly

  1. Install upper, inter and lower body.
    1. Place oil circuit of upper body face up. Install steel balls in their proper positions.
      Fig 1: Steel Balls Installation Point In Upper Body
      G02886978Courtesy of NISSAN MOTOR CO., U.S.A.
    2. Install upper separating gasket, upper inter separating gasket and upper separating plate in order shown in illustration.
      Fig 2: Installing Upper Separating Gasket, Upper Separating Plate And Upper Inter Separating Gasket
      G02886979Courtesy of NISSAN MOTOR CO., U.S.A.
    3. Install reamer bolts from bottom of upper body. Using reamer bolts as guides, install separating plate and gaskets as a set.
      Fig 3: Installing Reamer Bolts F From Bottom Of Upper Body
      G02886980Courtesy of NISSAN MOTOR CO., U.S.A.
    4. Install pilot filter.
      Fig 4: Installing Pilot Filter
      G02886981Courtesy of NISSAN MOTOR CO., U.S.A.
    5. Place lower body as shown in illustration (side of inter body face up). Install steel balls in their proper positions.
      Fig 5: Steel Balls Installation Points In Lower Body
      G02886982Courtesy of NISSAN MOTOR CO., U.S.A.
    6. Install inter body on upper body using reamer bolts as guides.
      • Be careful not to dislocate or drop steel balls. 
        Fig 6: Installing Inter Body On Upper Body Using Reamer Bolts "F"
        G02886983Courtesy of NISSAN MOTOR CO., U.S.A.
    7. Install check balls and oil cooler relief valve springs in their proper positions in lower body.
      Fig 7: Installing Check Balls & Oil Cooler Relief Valve Springs In Lower Body
      G02886984Courtesy of NISSAN MOTOR CO., U.S.A.
    8. Install lower separating gasket, lower inter separating gasket and lower separating plate in order shown in illustration.
      Fig 8: Installing Lower Separating Gasket, Lower Separating Plate & Inter Separating Gasket
      G02886985Courtesy of NISSAN MOTOR CO., U.S.A.
    9. Install bolts from bottom of lower body. Using bolts as guides, install separating plate and gaskets as a set.
      Fig 9: Installing Bolt E From Bottom Of Lower Body
      G02886986Courtesy of NISSAN MOTOR CO., U.S.A.
    10. Temporarily install support plates on lower body.
    11. Install lower body on inter body using reamer bolts as guides and tighten reamer bolts slightly.
      Fig 10: Installing Lower Body On Inter Body Using Reamer Bolt "F"
      G02886987Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Install O-rings to solenoid valves and terminal body.
    • Apply ATF to O-rings. 
      Fig 11: Installing O-Rings To Solenoid Valves And Terminal Body
      G02886988Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Install and tighten bolts.

    Bolt length, number and location: 

    Fig 12: Bolt Specifications Table
    G02886989Courtesy of NISSAN MOTOR CO., U.S.A.
    Fig 13: Locating Bolt Installation Point
    G02886990Courtesy of NISSAN MOTOR CO., U.S.A.
    1. Install and tighten bolts to specified torque.

      : 7 - 9 N.m (0.7 - 0.9 kg-m, 61 - 78 in-lb) 

      Fig 14: Installing & Tightening Bolts "B"
      G02886991Courtesy of NISSAN MOTOR CO., U.S.A.
    2. Install solenoid valve assembly and line pressure solenoid valve to lower body.
      Fig 15: Installing Solenoid Valve Assembly & Line Pressure Solenoid Valve
      G02886992Courtesy of NISSAN MOTOR CO., U.S.A.
    3. Set oil strainer, then tighten bolts a, c, d  and nuts to specified torque.

      : 7 - 9 N.m (0.7 - 0.9 kg-m, 61 - 78 in-lb) 

      Fig 16: Tightening Bolts A, C, D And Nuts
      G02886993Courtesy of NISSAN MOTOR CO., U.S.A.
    4. Tighten bolts to specified torque.

      : 3.4 - 4.4 N.m (0.35 - 0.45 kg-m, 30.4 - 39.1 in-lb) 

      Fig 17: Tightening Bolts "E"
      G02886994Courtesy of NISSAN MOTOR CO., U.S.A.