Diagnostic Procedure
- CHECK COOLING FAN (CRANKSHAFT DRIVEN) OPERATION
Start engine and make sure that cooling fan (crankshaft driven) operates.
OK or NG
- OK: GO TO 2.
- NG: Check cooling fan (crankshaft driven). Refer to "COOLING FAN (CRANKSHAFT DRIVEN) ".
- CHECK COOLING SYSTEM FOR LEAK
Apply pressure to the cooling system with a tester, and check if the pressure drops.
CAUTION: Higher than the specified pressure may cause radiator damage.
Testing pressure: 157 kPa (1.6 kg/cm2 , 23 psi)Pressure should not drop.
OK or NG
- OK: GO TO 3.
- NG: Check the following for leak
- Hose
- Radiator
- Water pump
Refer to "WATER PUMP " .
- CHECK RADIATOR CAP
Apply pressure to cap with a tester and check radiator cap relief pressure.
Radiator cap relief pressure:
59 - 98 kPa (0.6 - 1.0 kg/cm2 , 9 - 14 psi)
OK or NG
- OK: GO TO 4.
- NG: Replace radiator cap.
- CHECK THERMOSTAT
- Check valve seating condition at normal room temperatures.
It should seat tightly.
- Check valve opening temperature and valve lift.
Valve opening temperature:
76.5°C (170°F) [standard]
Valve lift:
More than 8 mm/108°C (0.315 in/226°F)
- Check if valve is closed at 5°C (9°F) below valve opening temperature.
For details, refer to "THERMOSTAT " .
OK or NG
- OK: GO TO 5.
- NG: Replace thermostat
- Check valve seating condition at normal room temperatures.
- CHECK ENGINE COOLANT TEMPERATURE SENSOR
Check resistance as shown in the figure.
< Reference data>
OK or NG
- OK: GO TO 6.
- NG: Replace engine coolant temperature sensor.
- CHECK MAIN 12 CAUSES
If the cause cannot be isolated, go to "MAIN 12 CAUSES OF OVERHEATING " .
- INSPECTION END