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Shift Control Components

WARNING: This page is about a different car, the 2005 Nissan 350Z. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install 5th-6th shift fork to the 5th - 6th coupling sleeve.
  2. Install 5th-6th fork rod (reversal side) to the 5th - 6th shift fork.
  3. Using a pin punch [6 mm (0.24in) dia.] to tap the retaining pin into the 5th - 6th shift fork.
    CAUTION: Retaining pins are not reusable. Never reuse them. 
    Fig 1: Locating Retaining Pin On 5th - 6th Shift Fork
    G02404333Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Install 5th - 6th fork rod to the adapter plate.
  5. Install 5th - 6th fork rod bracket to the 5th - 6th fork rod.
  6. Using a pin punch [6 mm (0.24in) dia.] to tap the retaining pin into the 5th - 6th fork rod bracket.
    CAUTION: Retaining pins are not reusable. Never reuse them. 
    Fig 2: Locating Retaining Pin On 5th - 6th Fork Rod Bracket
    G02404334Courtesy of NISSAN MOTOR CO., U.S.A.
  7. Install 5th - 6th control lever to the adapter plate and then tighten mounting bolts to the specified torque. Refer to "SHIFT CONTROL COMPONENTS ".
    CAUTION: Set the projection upward.
    Fig 3: Setting Projection Upward
    G02404335Courtesy of NISSAN MOTOR CO., U.S.A.
  8. Install check ball to the adapter plate.
    Fig 4: Installing Check Ball To Adapter Plate
    G02404336Courtesy of NISSAN MOTOR CO., U.S.A.
  9. Install reverse shift fork to the reverse coupling sleeve.
  10. Install reverse fork rod to the reverse shift fork.
  11. Using a pin punch [6 mm (0.24 in) dia.] to tap the retaining pin into the reverse shift fork.
    CAUTION: Retaining pins are not reusable. Never reuse them.
    Fig 5: Installing Retaining Pin Into Reverse Shift Fork
    G02404337Courtesy of NISSAN MOTOR CO., U.S.A.
  12. Install interlock pin and interlock plunger to the adapter plate.
    Fig 6: Installing Interlock Pin & Interlock Plunger To Adapter Plate
    G02404338Courtesy of NISSAN MOTOR CO., U.S.A.
  13. Install 1st-2nd shift fork to the 1st - 2nd coupling sleeve.
  14. Install 1st-2nd fork rod to the 1st - 2nd shift fork.
  15. Using a pin punch [6 mm (0.24 in) dia.] to tap the retaining pin into the 1st - 2nd shift fork.
    CAUTION: Retaining pins are not reusable. Never reuse them.
    Fig 7: Installing Retaining Pin Into 1st - 2nd Shift Fork
    G02404339Courtesy of NISSAN MOTOR CO., U.S.A.
  16. Install 3rd-4th shift fork to the 3rd - 4th coupling sleeve.
  17. Install 3rd-4th fork rod (reversal side) to the 3rd - 4th shift fork.
  18. Using a pin punch [6 mm (0.24 in) dia.] to tap the retaining pin into the 3rd - 4th shift fork (reversal side).
    CAUTION: Retaining pins are not reusable. Never reuse them.
    Fig 8: Installing Retaining Pin Into 3rd - 4th Shift Fork (Reversal Side)
    G02404340Courtesy of NISSAN MOTOR CO., U.S.A.
  19. Install interlock pin and check ball to the adapter plate.
    Fig 9: Installing Interlock Pin & Check Ball To Adapter Plate
    G02404341Courtesy of NISSAN MOTOR CO., U.S.A.
  20. Install 3rd-4th fork rod to the adapter plate.
  21. Install 3rd-4th fork rod bracket to the 3rd - 4th fork rod.
  22. Using a pin punch [6 mm (0.24 in) dia.] to tap the retaining pin into the 3rd - 4th fork rod bracket.
    CAUTION: Retaining pins are not reusable. Never reuse them. 
    Fig 10: Installing Retaining Pin Into 3rd - 4th Fork Rod Bracket
    G02404342Courtesy of NISSAN MOTOR CO., U.S.A.
  23. Install check ball, check ball spring into the adapter plate, apply genuine anaerobic liquid gasket or equivalent refer to ball plug threads, and tighten check ball plug to the specified torque. Refer to "SHIFT CONTROL COMPONENTS ".
    Fig 11: Installing Check Ball & Check Ball Spring Into Adapter Plate
    G02404343Courtesy of NISSAN MOTOR CO., U.S.A.
  24. Install 3rd - 4th control lever to the adapter plate, and then tighten mounting bolts to the specified torque. Refer to "SHIFT CONTROL COMPONENTS ".
    CAUTION: Make sure the top and bottom are oriented correctly. 
    Fig 12: Install 3rd - 4th Control Lever To The Adapter Plate, & Then Tighten Mounting Bolts To The Specified Torque
    G02404344Courtesy of NISSAN MOTOR CO., U.S.A.
  25. Install check ball, check ball spring into the adapter plate, apply genuine anaerobic liquid gasket or equivalent refer to ball plug threads, and tighten check ball plug to the specified torque. Refer to "SHIFT CONTROL COMPONENTS ".
    Fig 13: Installing Check Ball & Check Ball Spring Into Adapter Plate
    G02404345Courtesy of NISSAN MOTOR CO., U.S.A.
  26. Install striking rod to the adapter plate.
  27. Install striking lever to the striking rod.
  28. Using a pin punch [6 mm (0.24 in) dia.] to tap the retaining pin into the striking lever.
    CAUTION: Retaining pins are not reusable. Never reuse them.
    Fig 14: Installing Retaining Pin Into Striking Lever
    G02404346Courtesy of NISSAN MOTOR CO., U.S.A.
  29. Install magnet to the adapter plate.
  30. Install baffle plate to the adapter plate, and then tighten mounting bolts to the specified torque.
    Fig 15: Installing Baffle Plate To Adapter Plate
    G02404347Courtesy of NISSAN MOTOR CO., U.S.A.