Differential Assembly
WARNING: This page is about a different car, the 2007 Nissan Pathfinder. However, it is still accessible from the selected car via links, so may be relevant.
- Remove the side flanges. Refer to "SIDE FLANGE ".
- Remove the carrier cover bolts.
- Remove the carrier cover bolts and separate the carrier cover from the gear carrier using Tool.
Tool number : KV10111100 (J-37228)
CAUTION:- Do not damage the mating surface.
- Do not insert flat-bladed screwdriver, this will damage the mating surface.
- Mount the carrier on the Tool using two 45 mm (1.77 in) spacers.
Tool number : KV38100800 (J-25604-01)
- For proper reinstallation, paint matching marks on one side of the side bearing cap and gear carrier.CAUTION:
- For matching marks, use paint. Do not damage side bearing cap or gear carrier.
- Side bearing caps are line-board during manufacture. The matching marks are used to reinstall them in their original positions.
- Remove the side bearing caps.
- Lift the differential case assembly out using Tool.
Tool number : HT72400000 ( - )
CAUTION:- Keep side bearing outer races together with inner race. Do not mix them up.
- Keep side bearing adjusting washers together with side bearings.
- Remove the side bearing inner races using Tools.
Tool number A: ST33051001 (J-22888-20)
B: ST33061000 (J-8107-2)
CAUTION:- Engage Tool jaws in bearing groove to prevent damage.
- Place copper plates between the side bearing and drive gear and the vise to prevent damage.
- Do not remove side bearing inner race unless it is being replaced.
- For proper reinstallation, paint matching marks on the differential case and drive gear.CAUTION: Use paint for matching marks. Do not damage differential case or drive gear.
- Remove the drive gear bolts.
- Tap the drive gear off the differential case using suitable tool.CAUTION: Tap evenly all around to keep drive gear from bending.
- Remove the lock pin of the pinion mate shaft from the drive gear side using suitable tool.
- Remove the pinion mate shaft.
- Turn the pinion mate gear, then remove the pinion mate gear, pinion mate thrust washer, side gear and side gear thrust washer from the differential case.