Section 932 (Front Door): Adjustment

WARNING: This page is about a different car, the 2003 Lexus ES 300. However, it is still accessible from the selected car via links, so may be relevant.

HINT:

In the RH side, work in the same procedure as in the LH side.

HINT:

Since the centering bolt is used as a door hinge set bolt, the door can not be adjusted with it on. Substitute a bolt with washer for the centering bolt.

Fig 1: Identifying Bolts

INSPECT FRONT DOOR PANEL SUB-ASSY LH
1. Check that the clearance is within the standard value.
  
  Fig 2: Checking Clearance Is Within Standard Value
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
ADJUST FRONT DOOR PANEL SUB-ASSY LH
SST 09812-00010
1. Using SST, adjust the door by loosening the body side hinge bolts.
  Torque: 26 N.m (265 kgf.cm, 19 ft.lbf)
  
  Fig 3: Adjusting Door By Loosening Body Side Hinge Bolts Using SST
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Adjust the door by loosening the door side hinge bolts.
  Torque: 26 N.m (265 kgf.cm, 19 ft.lbf)
  
  Fig 4: Adjusting Door By Loosening Door Side Hinge Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using a roof-moulding remover, remover the door lock striker cover front.
  
  Fig 5: Removing Door Lock Striker Cover Front Using Roof-Moulding Remover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Adjust the striker position by slightly loosening the striker mounting screws, and hitting the striker with a brass bar and hammer.
5. Tighten the striker mounting screws again.
  Torque: 23 N.m (235 kgf.cm, 17 ft.lbf)
  
  Fig 6: Adjusting Striker Position
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002