Procedure A
- CHECK IPDM E/R POWER SUPPLY CIRCUIT
- Turn ignition switch OFF.
- Disconnect IPDM E/R harness connector E44.
- Check voltage between IPDM E/R terminal 22 and ground with CONSULT-III or tester.
Voltage: Battery voltage
OK or NG
OK: GO TO 3.
NG: GO TO 2.
- DETECT MALFUNCTIONING PART
Check the following.
- 40A fusible link
- Harness for open or short between IPDM E/R and battery
: Repair open circuit or short to ground or short to power in harness or connectors.
- CHECK COOLING FAN RELAYS POWER SUPPLY CIRCUIT
- Disconnect cooling fan relays-4 (2) and -5 (1).
- <= : Vehicle front
- Check voltage between cooling fan relays-4, -5 terminal 1 and ground with CONSULT-III or tester.
Voltage: Battery voltage
OK or NG
OK: GO TO 5.
NG: GO TO 4.
- Disconnect cooling fan relays-4 (2) and -5 (1).
- DETECT MALFUNCTIONING PART
Check the following.
- 40A fusible link
- Harness for open or short between cooling fan relays-4, -5 and battery
: Repair open circuit or short to ground or short to power in harness or connectors.
- CHECK COOLING FAN MOTORS POWER SUPPLY CIRCUIT
- Disconnect cooling fan motor-2 (2) harness connector.
- <= : Vehicle front
- Cooling fan motor-1 (1)
- Check voltage between cooling fan motor-2 terminal 2, 4 and ground with CONSULT-III or tester.
Voltage: Battery voltage
OK or NG
OK: GO TO 7.
NG: GO TO 6.
- Disconnect cooling fan motor-2 (2) harness connector.
- DETECT MALFUNCTIONING PART
Check the following.
- 40A fusible link
- Harness for open or short between cooling fan motor-2 and battery
: Repair open circuit or short to ground or short to power in harness or connectors.
- CHECK COOLING FAN MOTORS CIRCUIT FOR OPEN AND SHORT
- Turn ignition switch OFF.
- Disconnect IPDM E/R harness connectors E43, E44 and E46.
- Disconnect cooling fan motor-1 (1) harness connector.
- <= : Vehicle front
- Cooling fan motor-2 (2)
- Check harness continuity between the following;
cooling fan relay-4 terminal 2 and IPDM E/R terminal 45,
cooling fan relay-4 terminal 5 and IPDM E/R terminal 23,
cooling fan relay-5 terminal 2 and IPDM E/R terminal 6,
cooling fan relay-5 terminal 5 and ground,
cooling fan relay-4 terminal 3 and cooling fan motor-1 terminal 2,
cooling fan motor-1 terminal 2 and IPDM E/R terminal 24,
cooling fan motor-1 terminal 4 and IPDM E/R terminal 20,
cooling fan motor-1 terminal 1, 3 and ground.
IPDM E/R terminal 39, 59 and ground.
Continuity should exist.
cooling fan relay-4 terminal 5 and cooling fan motor-2 terminal 1,
cooling fan relay-5 terminal 3 and cooling fan motor-2 terminal 3,
Refer to WIRING DIAGRAM .
Continuity should exist.
- Also check harness for short to ground and short to power.
OK or NG
OK: GO TO 9.
NG: GO TO 8.
- DETECT MALFUNCTIONING PART
Check the following.
- Harness for open or short between cooling fan relay-4 and IPDM E/R
- Harness for open or short between cooling fan relay-5 and IPDM E/R
- Harness for open or short between cooling fan relay-4 and cooling fan motor-1
- Harness for open or short between cooling fan relay-4 and cooling fan motor-2
- Harness for open or short between cooling fan relay-5 and cooling fan motor-2
- Harness for open or short between cooling fan relay-5 and ground
- Harness for open or short between cooling fan motor-1 and ground
- Harness for open or short between IPDM E/R and ground
: Repair open circuit or short to ground or short to power in harness or connectors.
- CHECK GROUND CONNECTIONS
Loosen and retighten ground screw on the body.
Refer to "GROUND INSPECTION ".
OK or NG
OK: GO TO 10.
NG: Repair or replace ground connections.
- CHECK COOLING FAN RELAYS-4 AND -5
Refer to "COMPONENT INSPECTION ".
OK or NG
OK: GO TO 11.
NG: Replace malfunctioning cooling fan relay.
- CHECK COOLING FAN MOTORS-1 AND -2
Refer to "COMPONENT INSPECTION ".
OK or NG
OK: GO TO 12.
NG: Replace malfunctioning cooling fan motor.
- CHECK INTERMITTENT INCIDENT
Perform "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT ".
OK or NG
OK: Replace IPDM E/R. Refer to "IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) ".
NG: Repair or replace harness or connector.