Diagnosis Procedure
- CHECK COOLING FAN RELAY POWER SUPPLY CIRCUIT
- Turn ignition switch OFF.
- Disconnect cooling fan relays-2, -3 harness connectors.
- Turn ignition switch ON.
- Check the voltage between cooling fan relays-2, -3 harness connector and ground.TERMINALS VOLTAGE REFERENCE
Cooling fan relay Ground Voltage Connector Terminal E57 (cooling fan relay-2) 2 Ground Battery voltage 5 E59 (cooling fan relay-3) 2 5 Is the inspection result normal?
YES: GO TO 3.
NO: GO TO 2.
- DETECT MALFUNCTIONING PART
Check the following.
- 40A fusible link (letter K)
- 10A fuse (No. 42)
- IPDM E/R harness connector E10
- Harness for open or short between cooling fan relay-2 and battery
- Harness for open or short between cooling fan relay-3 and battery
- Harness for open or short between cooling fan relay-2 and IPDM E/R
- Harness for open or short between cooling fan relay-3 and IPDM E/R
Repair open circuit or short to ground or short to power in harness or connectors.
- CHECK COOLING FAN RELAY OUTPUT SIGNAL CIRCUIT
- Turn ignition switch OFF.
- Disconnect IPDM E/R harness connectors.
- Check the continuity between cooling fan relay-2, -3 harness connector and IPDM E/R harness connector.TERMINAL CONTINUITY REFERENCE
Cooling fan relay IPDM E/R Continuity Connector Terminal Connector Terminal E57 (cooling fan relay-2) 1 E11 42 Existed E59 (cooling fan relay-3) 1 E10 34 - Also check harness for short to ground and short to power.
Is the inspection result normal?
YES: GO TO 4.
NO: Repair open circuit or short to ground or short to power in harness or connectors.
- CHECK COOLING FAN MOTOR POWER SUPPLY CIRCUIT
- Disconnect cooling fan motor-1 harness connector.
- Check the voltage between cooling fan motor-1 harness connector and ground.TERMINALS VOLTAGE REFERENCE
Cooling fan motor-1 Ground Voltage Connector Terminal E301 1 Ground Battery voltage 2 Is the inspection result normal?
YES: GO TO 6.
NO: GO TO 5.
- DETECT MALFUNCTIONING PART
Check the following.
- Harness connector E70, E305
- 40A fusible link (letter M)
- Harness for open or short between cooling fan motor-1 and battery
Repair open circuit or short to ground or short to power in harness or connectors.
- CHECK COOLING FAN MOTOR CIRCUIT-I
- Disconnect cooling fan motor-2 harness connector.
- Check the continuity between cooling fan relay-2, -3 harness connector and cooling fan motor-1, -2 harness connector.TERMINAL CONTINUITY REFERENCE
Cooling fan relay Cooling fan motor Continuity Connector Terminal Connector Terminal E57 (cooling fan relay-2) 3 E302 (Cooling fan motor-2) 2 Existed 7 E301 (Cooling fan motor-1) 3 E59 (cooling fan relay-3) 3 E302 (Cooling fan motor-2) 1 7 E301 (Cooling fan motor-1) 4 - Also check harness for short to ground and short to power.
Is the inspection result normal?
YES: GO TO 8.
NO: GO TO 7.
- DETECT MALFUNCTIONING PART
Check the following.
- Harness connector E70, E305
- Harness for open or short between cooling fan motor-1 and cooling fan relay-2
- Harness for open or short between cooling fan motor-1 and cooling fan relay-3
- Harness for open or short between cooling fan motor-2 and cooling fan relay-2
- Harness for open or short between cooling fan motor-2 and cooling fan relay-3
Repair open circuit or short to ground or short to power in harness or connectors.
- CHECK COOLING FAN MOTOR CIRCUIT-II
- Check the continuity between IPDM E/R harness connector and cooling fan motor-1, -2 harness connector.TERMINAL CONTINUITY REFERENCE
IPDM E/R Cooling fan motor Continuity Connector Terminal Connector Terminal E10 35 E301 (Cooling fan motor-1) 4 Existed 38 E302 (Cooling fan motor-2) 1 - Also check harness for short to ground and short to power.
Is the inspection result normal?
YES: GO TO 10.
NO: GO TO 9.
- Check the continuity between IPDM E/R harness connector and cooling fan motor-1, -2 harness connector.
- DETECT MALFUNCTIONING PART
Check the following.
- Harness connector E70, E305
- Harness for open or short between cooling fan motor-1 and IPDM E/R
- Harness for open or short between cooling fan motor-2 and IPDM E/R
Repair open circuit or short to ground or short to power in harness or connectors.
- CHECK COOLING FAN MOTOR CIRCUIT-III
- Check the continuity between cooling fan relay-2, -3 harness connector and ground.TERMINAL CONTINUITY REFERENCE
Cooling fan motor Ground Continuity Connector Terminal E57 (cooling fan relay-2) 6 Ground Existed E59 (cooling fan relay-3) 6 - Also check harness for short to ground and short to power.
Is the inspection result normal?
YES: GO TO 11.
NO: Repair open circuit or short to ground or short to power in harness or connectors.
- Check the continuity between cooling fan relay-2, -3 harness connector and ground.
- CHECK COOLING FAN MOTOR CIRCUIT-IV
- Check the continuity between cooling fan motor-2 harness connector and ground.TERMINAL CONTINUITY REFERENCE
Cooling fan motor-2 Ground Continuity Connector Terminal E302 3 Ground Existed 4 - Also check harness for short to ground and short to power.
Is the inspection result normal?
YES: GO TO 12.
NO: Repair open circuit or short to ground or short to power in harness or connectors.
- Check the continuity between cooling fan motor-2 harness connector and ground.
- CHECK COOLING FAN RELAYS-2 AND -3
Refer to "COMPONENT INSPECTION (COOLING FAN RELAY) ".
Is the inspection result normal?
YES: GO TO 13.
NO: Replace malfunctioning cooling fan relay.
- CHECK COOLING FAN MOTORS-1 AND -2
Refer to "COMPONENT INSPECTION (COOLING FAN MOTOR) ".
Is the inspection result normal?
YES: GO TO 14.
NO: Replace malfunctioning cooling fan motor.
- CHECK INTERMITTENT INCIDENT
Perform "INTERMITTENT INCIDENT ".
Is the inspection result normal?
YES: Replace IPDM E/R.
NO: Repair or replace harness connectors.