Diagnosis Procedure
- INSPECTION START
Check whether the following symptoms are present.
- A: Fuel odor from EVAP canister is strong.
- B: Cannot refuel/Fuel odor from the fuel filler opening is strong while refueling.
Which symptom is present?
A: Go to 2.
B: Go to 7.
- CHECK EVAP CANISTER
- Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor attached. Refer to " REMOVAL AND INSTALLATION ".
- Weigh the EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor attached.
The weight should be less than 2.1 kg (4.6 lb) .
Is the inspection result normal?
YES: Go to 3.
NO: Go to 4.
- CHECK IF EVAP CANISTER IS SATURATED WITH WATER
Check if water will drain from EVAP canister.
Does water drain from the EVAP canister?
YES: Go to 4.
NO: Go to 6.
- REPLACE EVAP CANISTER
Replace EVAP canister with a new one. Refer to " REMOVAL AND INSTALLATION ".
Go to 5.
- DETECT MALFUNCTIONING PART
Check the EVAP hose between EVAP canister and vehicle frame for clogging or poor connection.
Repair or replace EVAP hose.
- CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to "COMPONENT INSPECTION ".
Is the inspection result normal?
YES: INSPECTION END
NO: Replace refueling EVAP vapor cut valve with fuel tank. Refer to " 2WD : REMOVAL AND INSTALLATION " (2WD models) or " AWD : REMOVAL AND INSTALLATION " (AWD models).
- CHECK EVAP CANISTER
- Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor attached. Refer to " REMOVAL AND INSTALLATION ".
- Weigh the EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor attached.
The weight should be less than 2.1 kg (4.6 lb) .
Is the inspection result normal?
YES: Go to 8.
NO: Go to 9.
- CHECK IF EVAP CANISTER IS SATURATED WITH WATER
Check if water will drain from EVAP canister.
Does water drain from the EVAP canister?
YES: Go to 9.
NO: Go to 11.
- REPLACE EVAP CANISTER
Replace EVAP canister with a new one. Refer to " REMOVAL AND INSTALLATION ".
Go to 10.
- DETECT MALFUNCTIONING PART
Check the EVAP hose between EVAP canister and vehicle frame for clogging or poor connection.
Repair or replace EVAP hose.
- CHECK VENT HOSES AND VENT TUBES
Check hoses and tubes between EVAP canister and refueling control valve for clogging, kinks, looseness and improper connection.
Is the inspection result normal?
YES: Go to 12.
NO: Repair or replace hoses and tubes.
- CHECK FILLER NECK TUBE
Check recirculation line for clogging, dents and cracks.
Is the inspection result normal?
YES: Go to 13.
NO: Replace fuel filler tube. Refer to " 2WD : REMOVAL AND INSTALLATION " (2WD models) or " AWD : REMOVAL AND INSTALLATION " (AWD models).
- CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to "COMPONENT INSPECTION ".
Is the inspection result normal?
YES: Go to 14.
NO: Replace refueling EVAP vapor cut valve with fuel tank. Refer to " 2WD : REMOVAL AND INSTALLATION " (2WD models) or " AWD : REMOVAL AND INSTALLATION " (AWD models).
- CHECK FUEL FILLER TUBE
Check fuel filler tube and hose connected to the fuel tank for clogging, dents and cracks.
Is the inspection result normal?
YES: Go to 15.
NO: Replace fuel filler tube. Refer to " 2WD : REMOVAL AND INSTALLATION " (2WD models) or " AWD : REMOVAL AND INSTALLATION " (AWD models).
- CHECK ONE-WAY FUEL VALVE-I
Check one-way valve for clogging.
Is the inspection result normal?
YES: Go to 16.
NO: Repair or replace one-way fuel valve with fuel tank. Refer to " 2WD : REMOVAL AND INSTALLATION " (2WD models) or " AWD : REMOVAL AND INSTALLATION " (AWD models).
- CHECK ONE-WAY FUEL VALVE-II
- Check that fuel is drained from the tank.
- Remove fuel filler tube and hose. Refer to " 2WD : REMOVAL AND INSTALLATION " (2WD models) or " AWD : REMOVAL AND INSTALLATION " (AWD models).
- Check one-way fuel valve for operation as follows.
When a stick is inserted, the valve should open, when removing stick it should close.
Do not drop any material into the tank .
Is the inspection result normal?
YES: INSPECTION END
NO: Replace fuel filler tube or replace one-way fuel valve with fuel tank. Refer to " 2WD : REMOVAL AND INSTALLATION " (2WD models) or " AWD : REMOVAL AND INSTALLATION " (AWD models).