Diagnosis Procedure 2
- CHECK "L" TERMINAL CONNECTION
- Turn ignition switch OFF.
- Check if "L" terminal is clean and tight.
Is the inspection result normal?
YES: GO TO 2.
NO: Repair "L" terminal connection. Confirm repair by performing complete Charging system test using EXP-800 NI or GR8-1200 NI (if available). Refer to applicable Instruction Manual for proper testing procedures.
- CHECK "L" TERMINAL CIRCUIT (OPEN)
- Disconnect the generator connector.
- Apply ground to generator harness connector terminal.
- Check condition of the charge warning lamp with the ignition switch in the ON position.
Generator Ground Condition Connector Terminal Ignition switch position Charge warning lamp F14 2 ON Illuminate Does it illuminate?
YES: "L" terminal circuit is normal. Refer to "TROUBLE DIAGNOSIS WITH EXP-800 NI OR GR8-1200 NI " or "TROUBLE DIAGNOSIS WITHOUT EXP-800 NI OR GR8-1200 NI ".
NO: GO TO 3.
- CHECK HARNESS CONTINUITY (OPEN CIRCUIT)
- Disconnect the battery cable from the negative terminal.
- Disconnect the combination meter connector.
- Check continuity between generator harness connector and combination meter harness connector.
Generator Combination meter Continuity Connector Terminal Connector Terminal F14 2 M24 32 Yes Is the inspection result normal?
YES: GO TO 4.
NO: Repair or replace the harness or connectors.
- CHECK HARNESS CONTINUITY (OPEN CIRCUIT)
Check continuity between combination meter harness connector and fuse block (J/B).
Combination meter Fuse box (J/B) Continuity Connector Terminal Connector Terminal M24 2 M4 5P Yes Is the inspection result normal?
YES: GO TO 5.
NO: Repair or replace the harness or connectors.
- CHECK POWER SUPPLY CIRCUIT
- Connect the battery cable to the negative terminal.
- Check voltage between combination meter harness connector and ground.
(+) (-) Condition Voltage (Approx.) Combination meter Connector Terminal M24 2 Ground When the ignition switch is in ON position Battery voltage Is the inspection result normal?
YES: Replace the combination meter. Refer to REMOVAL AND INSTALLATION .
NO: Repair or replace the harness or connectors.