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Adapter Case: Assembly

  1. Install O-ring to adapter case.
    CAUTION:
    • Never reuse O-ring.
    • When installing O-ring, never use a tool.
    • Never damage adapter case.
    • Apply multi-purpose grease to O-ring.
  2. Install adapter case to the transfer case.
  3. Apply anti-corrosive oil onto threads and seats of bolts (<==), and tighten with the specified torque.
  4. Check backlash, tooth contact, total preload and companion flange runout. Refer to "ADJUSTMENT ".
    CAUTION: Measure the total preload without the adapter case oil seal.
    Fig 1: Locating Adapter Case Mounting Bolts
    G05370168Courtesy of NISSAN NORTH AMERICA, INC.
  5. Install adapter case oil seal (1) to the adapter case with drifts.
    Fig 2: Installing Adapter Case Oil Seal To Adapter Case Using Drifts
    G09611490Courtesy of NISSAN NORTH AMERICA, INC.

    Dimension "D": 0.5 - 1.5 mm (0.020 - 0.059 in) 

    CAUTION:
    • Never reuse adapter case oil seal.
    • Apply multi-purpose grease onto oil seal lips, and gear oil onto the circumference.