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Disassembly and Assembly: Assembly

  1. Apply recommended grease to inner socket (A) of gear housing assembly, and install boot to gear housing assembly.

    Use Genuine Lithium Soap, Autorex A (manufactured by Kyodo yushi) or equivalent. 

    CAUTION: Do not reuse boot.

    Grease application position (Reference) (B): 10 mm (0.39 in) 

    Fig 1: Identifying Grease Application Position
    G08990226Courtesy of NISSAN NORTH AMERICA, INC.
  2. Install boot clamp (large diameter) (1) to boot using Tool.
    CAUTION:
    • Do not reuse boot clamp (large diameter).
    • Install boot clamp (large diameter) securely to boot groove, and crimp it so as to have clearance (B) of 3 mm (0.12 in) or less as shown below.

    Tool number (A): KV40107300 (-) 

    Fig 2: Installing Boot Clamp (Large Diameter) To Boot Using Tool
    G05370743Courtesy of NISSAN NORTH AMERICA, INC.
  3. Install boot clamp (small diameter) to boot.
    CAUTION: Do not reuse boot clamp (small diameter).
  4. Adjust inner socket to standard length (L), and then tighten outer socket lock nut (1) to the specified torque. Check length again after tightening lock nut.

    (L): Refer to  "POWER STEERING GEAR ".

    Fig 3: Adjusting Inner Socket To Standard Length
    G07052996Courtesy of NISSAN NORTH AMERICA, INC.
    CAUTION:
    • When tightening the outer socket lock nut (1), be sure to fix outer socket (2) with suitable tool to prevent the ball joint from getting contact with the knuckle.
    • Adjust toe-in after this procedure. The length achieved after toe-in adjustment is not necessary the above value.
    Fig 4: Tightening Outer Socket Lock Nut
    G06933777Courtesy of NISSAN NORTH AMERICA, INC.