Disassembly and Assembly: Assembly

Install bracket and bracket bolt to gear housing.
Install spacer on end of rack bar.
Apply medium strength thread locker to threads of inner socket. Tighten inner socket to specified torque. Refer to Exploded View .

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CAUTION: To prevent damage to rack bar when installing inner socket, hold suitable tool across rack bar flats while turning suitable tool across inner socket flats.
Install large end of boot (1) to gear housing.
Apply silicone grease between inner socket and small end of boot (2). Install small end of boot to inner socket boot mounting groove.
CAUTION: To prevent boot deformation or damage during toe-in adjustment, apply silicone grease between inner socket and small end of boot.
Install small boot clamp.

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Install large boot clamp using Tool.

CAUTION: Do not reuse boot clamp.

Tool number

: KV40107300 (J-51751)

Adjust inner socket to standard length (L), and then tighten inner socket lock nut to specified torque. Refer to Exploded View . Check length of inner socket (L) again after tightening inner socket lock nut. Make sure that length is to specification.

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Inner socket length (L)

: Refer to Steering Gear .

CAUTION:

Adjust toe-in after this procedure. Length achieved after toe-in adjustment is not necessarily above value.
To prevent damage, hold outer socket across flats using suitable tool while tightening inner socket lock nut.
Inspect to make sure no boot deformation has occurred during toe-in adjustment. Adjust boot as necessary.