Removal Procedure

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2005 Isuzu Ascender, 2005 GMC Envoy XUV, 2005 GMC Envoy XL, 2005 GMC Envoy, and 2005 Chevrolet TrailBlazer. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: View Of Fuel Feed & EVAP Lines At Fuel Sender Assembly

Courtesy of GENERAL MOTORS CORP.

Remove the fuel tank. Refer to Fuel Tank Replacement (TrailBlazer EXT, Envoy XL, Envoy XUV) or Fuel Tank Replacement (TrailBlazer, Envoy, Rainier) .
Remove the fuel feed (1) and EVAP (2) lines from the fuel sender assembly. Refer to Quick Connect Fitting(s) Service (Plastic Collar) .

Fig 2: View Of Fuel Sender Assembly Components

Courtesy of GENERAL MOTORS CORP.

Using J 44402 , remove the fuel sender lock ring (1).
Remove the fuel sender assembly (2) and seal (3). Discard the seal.

CAUTION: Refer to Fuel Storage Caution in Cautions and Notices.

Clean the fuel sender sealing surfaces (4).