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Installation Procedure

WARNING: This page is about a different car, the 2002 GMC Savana Special, 2002 GMC Savana Camper Special, 2002 GMC Savana, and 2002 Chevrolet Chevy Express. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the front fender (2) to the vehicle.
    CAUTION: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
  2. Install the bolts (3) in order to retain the front fender (2) to the body.

    Tighten 

    Tighten the bolts in order to retain the front fender to the body to 25 N.m (18 lb ft).

  3. Install the hood rod support to the left fender. Refer to Hood Hold-Open Rod Replacement .
  4. Install the new rivets (1) in order to retain the front fender (2) to the front door hinges.
  5. Install the front bumper to the vehicle. Refer to BUMPER REPLACEMENT - FRONT .
  6. Install the front fender extension to the vehicle. Refer to Fender Extension Replacement - Front .
  7. Install the upper fender filler panel to the vehicle. Refer to Filler Panel Applique Replace - Upper Front Fender .
  8. Install the hood to the vehicle. Refer to Hood Replacement .
  9. Install the right and the left air inlet grille panels to the vehicle. Refer to Air Inlet Grille Panel Replacement .
    Fig 1: Installing Front Fender
    G01736876Courtesy of GENERAL MOTORS CORP.