LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Pontiac >> 2004 >> Aztek Base, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 331 (Lighting Systems) >> Repair Instructions >> Headlamp Capsule Replacement >> Installation Procedure
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Installation Procedure

WARNING: This page is about a different car, the 2004 Chevrolet Corvette. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Headlamp Bulb/Socket Electrical Connectors
    GM64682Courtesy of GENERAL MOTORS CORP.
  1. Install the headlamp bulb/sockets to the headlamp capsule.
  2. Connect the headlamp bulb/socket electrical connectors.
  3. Position the headlamp capsule to the headlamp pivot and adjustment bracket.
    4. NOTE: Refer to Fastener Notice in Cautions and Notices.
  4. Install the headlamp capsule retaining screws.

    Tighten:  Tighten the headlamp capsule retaining screws to 4 N.m (35 lb in).

  5. Install the headlamp bezel. Refer to Headlamp Bezel Replacement .
    6. Fig 2: RH Headlamp Wiring Harness Electrical Connector To Forward Lamp Wiring Harness
    GM64644Courtesy of GENERAL MOTORS CORP.
  6. Connect the headlamp wiring harness electrical connector to the forward lamp wiring harness.
  7. Remove any protective tape applied during the removal procedure.
    8. Fig 3: Headlamp Actuator Knob Cover
    GM777768Courtesy of GENERAL MOTORS CORP.
  8. Rotate the headlamp motor/actuator manual control knob clockwise to lower the headlamp.
  9. Install the headlamp motor/actuator knob cover.
  10. Check and adjust the headlamp aim as necessary. Refer to Headlamp Aiming (Visual Method)  or Headlamp Aiming (Export, LH Rule of the Road)  or Headlamp Aiming (Export, RH Rule of the Road) .
  11. Close the hood.
scientia non olet · About LEMON Manuals