LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Pontiac >> 2004 >> Aztek Base, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 78 (Lighting Systems) >> Repair Instructions >> Headlamp Capsule Replacement >> Installation Procedure
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Installation Procedure

WARNING: This page is about a different car, the 2003 Chevrolet Corvette. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the headlamp bulb/sockets to the headlamp capsule.
  2. Connect the headlamp bulb/socket electrical connectors.
  3. Position the headlamp capsule to the headlamp pivot and adjustment bracket.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  4. Install the headlamp capsule retaining screws.

    Tighten 

    Tighten the headlamp capsule retaining screws to 4 N.m (35 lb in).

  5. Install the headlamp bezel. Refer to HEADLAMP BEZEL REPLACEMENT .
    Fig 1: Installing Headlamp Bulb/Sockets To Headlamp Capsule
    G01453306Courtesy of GENERAL MOTORS CORP.
  6. Connect the headlamp wiring harness electrical connector to the forward lamp wiring harness.
  7. Remove any protective tape applied during the removal procedure.
    Fig 2: Connecting Headlamp Wiring Harness Electrical Connector
    G01453307Courtesy of GENERAL MOTORS CORP.
  8. Rotate the headlamp motor/actuator manual control knob clockwise to lower the headlamp.
  9. Install the headlamp motor/actuator knob cover.
  10. Check and adjust the headlamp aim as necessary. Refer to HEADLAMP AIMING (VISUAL METHOD)  or HEADLAMP AIMING (EXPORT, LH RULE OF THE ROAD)  or HEADLAMP AIMING (EXPORT, RH RULE OF THE ROAD) .
  11. Close the hood.
    Fig 3: Headlamp Motor/Actuator Knob Cover
    G01453308Courtesy of GENERAL MOTORS CORP.