Removal Procedure

Fig 1: Fuel Pump Access Cover

Courtesy of GENERAL MOTORS CORP.

WARNING: The fuel system is under pressure. To avoid fuel spillage and the risk of personal injury or fire, it is necessary to relieve the fuel system pressure before disconnecting the fuel lines.

Relieve the fuel pressure. Refer to Fuel Pressure Relief .

WARNING: Refer to Battery Disconnect Warning .

Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .
Remove the rear seat. Refer to Rear Seat Replacement (Hatchback) .
Remove the fuel pump access cover.

Fig 2: Fuel Lines & Connectors At Fuel Sender Assembly

Courtesy of GENERAL MOTORS CORP.

Disconnect the electrical connectors (2) at the fuel pump assembly.
Disconnect the fuel lines (1).

Fig 3: Rotating Fuel Pump Lock Ring

Courtesy of GENERAL MOTORS CORP.

Remove the fuel pump lock ring by using EN-49090: ring.
Remove the fuel pump.

Fig 4: Fuel Pump

Courtesy of GENERAL MOTORS CORP.

Disconnect the insulator.

Fig 5: Fuel Sender Assembly

Courtesy of GENERAL MOTORS CORP.

Remove the fuel sender assembly (1).