October 30: LEMON manuals on a temporary server, it is slow and having issues, download the manuals you need! Later in November we will switch back to the fast server.
Manual Gearbox Expand All (for easy ctrl-f) Collapse All Adjustment - Replacement To remove To fit To dismantle To assemble 1st/2nd gear synchromesh assembly, output shaft Bearing, output shaft Input shaft Bearing by 1st gear pinion on the input shaft 5th synchromesh assembly, input shaft Reverse gear Gear-changing mechanism Selector lever Bearing race, input shaft Bearing bush for selector rod Differential bearing race, clutch housing O-ring and sealing ring in seal retainer, left-hand Bearing race - output shaft in gearcase Bearing race - input shaft in gearcase Bushes for selector shafts, gearcase Sintered plug, bleeding Seal ring - selector rod, removed gearbox Sealing ring, selector rod Drive shaft seal, left-hand Drive shaft seal, right-hand Bearing, differential unit Final drive gear, differential unit Fault Diagnosis Symptoms Special Tools 78 41 067 Sleeve, inner driver bearing 78 74 878 Floor stand 83 90 106 Drift, pinion bearings 83 90 114 Sleeve, 4th gear pinion 83 90 122 Drift 83 90 148 Sleeve 83 90 270 Sliding hammer 83 90 312 Drift, input shaft bearing race 83 92 128 Guide pin (x2) 83 94 801 Parent fixture 83 94 819 Holder, front 83 94 827 Holder, rear 83 94 850 Lifting beam 83 95 162 Protective collar, drive shafts 83 95 212 Strap 83 95 311 Trolley lift 83 95 964 Mandrel for centring, clutch plate 4-cyl diesel 87 90 487 Sleeve, differential bearing 87 90 636 Fixture 87 90 685 Fitting tool, selector shaft seal 87 90 727 Bracket, dial gauge 87 90 800 Drift, differential bearing seal 87 90 859 Press sleeve 87 90 867 Assembly ring, input shaft bearing 87 91 121 Puller ring, 13 teeth 87 91 188 Support, for removing pinion shaft 87 91 204 Sleeve, bearing race 87 91 261 Puller, pinion 87 91 220 Drift, selector rod bush 87 91 238 Drift, selector rod bush 87 91 287 Puller, 150 mm 87 91 295 Arm, 300 mm 87 91 303 Arm, 150 mm 87 91 311 Sleeve, driver shaft bearing 87 91 337 Driver, measuring differential bearing torque 87 91 410 Sleeve 87 91 428 Driver 87 91 832 Puller, internal diameter = 63 mm Special Tool 87 91 642 Basic tool 87 91 659 Support 87 91 683 Puller 87 91 709 Clamp 87 91 717 Puller, internal diameter = 56 mm 87 91 972 Ring 87 92 004 Press tool, 21 teeth 87 92 046 Press tool, 23 teeth 87 92 053 Driver 87 92 061 Millimetre wheel, 27 mm 87 92 087 Mounting 87 92 095 Weight, differential bearing 87 92 103 Assembly fixture, 1st and 2nd gear hubs 87 92 111 Puller 87 92 129 Attachment eye, puller (x 2) 87 92 137 Bearing race, ground 87 92 152 Puller 87 92 160 Puller ring, 22 teeth 87 92 178 Press tool, 20 teeth 87 92 194 Dial gauge kit 87 92 202 Sleeve 87 92 210 Support, differential bearing 87 92 228 Holder, transmission 87 92 236 Support, for fitting F35 speed gear 87 92 244 Plugs, F25 drive shaft holes 87 92 319 Adapter, 3/8" - M10 87 92 335 Locking pin 87 92 343 Puller, differential bearing, 5th gear hub 87 92 350 Puller, drive shaft seal 87 92 368 Lifting attachment 87 92 376 Removal tool, drive shafts 87 92 442 Lifting cable 87 92 475 Press sleeve, differential bearing 87 92 483 Torque wrench 87 92 517 Holding tool, input shaft 87 92 566 Puller, 5th gear pinion 87 92 582 Fixture, 5th gear synchromesh hub 87 92 590 Tool, oil level plug 87 92 608 Holder for single-column lift 87 92 616 Removing tool, drive shafts 87 92 632 Locking pin 87 92 640 Tool, 5th gear synchromesh hub 87 92 657 Fitting drift, drive shaft seals 87 92 830 Puller ring, 12-gear manual gearbox 89 96 084 Puller, wheel hub 89 96 654 Removing tool, drive shaft 89 96 696 Puller Technical Data Technical description