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Upper Intake Manifold Replacement

Fig 1: Identifying Upper Intake Manifold Related Components
G09438377Courtesy of SAAB-SCANIA OF AMERICA, INC.
Callout Component Name
Preliminary Procedure 
  1. Drain the coolant. Refer to COOLING SYSTEM DRAINING AND FILLING (LAU/A28NER) .
  2. Remove the air cleaner assembly. Refer to AIR CLEANER ASSEMBLY REPLACEMENT .
  3. Remove the charge air cooler outlet air tube. Refer to CHARGE AIR COOLER OUTLET AIR TUBE REPLACEMENT .
  4. Remove the throttle body module. Refer to THROTTLE BODY ASSEMBLY REPLACEMENT .
1 Engine Coolant Air Bleed Pipe Fastener (Qty: 3)
Refer to FASTENER CAUTION .
Tighten 
10 Nm (89 lb in)
2 Engine Coolant Air Bleed Pipe Fastener (Qty: 2)
Procedure 
Use GE-38185  hose clamp pliers to reposition the engine coolant air bleed pipe clamp.
Special Tools 
GE-38185  Hose Clamp Pliers
3 Engine Coolant Air Bleed Pipe
4 Power Steering Fluid Reservoir Fastener (Qty: 2)
Tighten 
4 Nm (35 lb in)
5 Wiring Harness Bracket Fastener (Qty: 2)
6 Wiring Harness Bracket
7 Fuel Injector Wiring Harness Bracket Fastener
8 Fuel Injector Wiring Harness Bracket
9 Upper Intake Manifold
Procedure 
  1. Remove the upper intake manifold. Refer to UPPER INTAKE MANIFOLD REMOVAL (LAU OR LBW) .
  2. Install the upper intake manifold. Refer to UPPER INTAKE MANIFOLD INSTALLATION (LAU OR LBW) .