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Info - AF23-5 Transaxle Replacement And TCM Reprogramming (03-07-30-030A)

Publication date: 2003-09-11
Reference number: 03-07-30-030A
Supersedes refnos: 03-07-30-030

INFO - AF23-5 TRANSAXLE REPLACEMENT AND TCM REPROGRAMMING

INFO - AF23-5 TRANSAXLE REPLACEMENT AND TCM REPROGRAMMING

TECHNICAL SERVICE BULLETIN

Reference Number(s): 03-07-30-030A, Date of Issue:  September 11, 2003
SATURN: 2003 Ion Sedans with AF23-5 Transaxle (RPO M43)
SECTION: 07 - Transmission/Transaxle
Superceded Bulletin(s): 03-07-30-030

PURPOSE

This bulletin is being revised to include additional authorizations and information for replacing 2003 model year transaxles with 2004 model year transaxles. Please discard bulletin 03-07-30-030 (Section 07 - Transmission/Transaxle).

The information contained in this bulletin provides the necessary reprogramming requirements that must be performed when installing a 2004 model year transaxle assembly in place of a 2003 model year transaxle assembly or when installing a 2003 model year 2nd design transaxle assembly in place of a 2003 model year 1st design transaxle assembly.

TCM REPROGRAMMING

NOTE: Ensure the proper TCM reprogramming is performed after:
  • Replacing a 2003 model year AF23-5 transaxle assembly with a 2004 model year AF23-5 transaxle assembly, or
  • Replacing a 2003 model year 1st design AF23-5 transaxle assembly with a 2003 model year 2nd design AF23-5 transaxle assembly
Failure to reprogram the TCM will cause transaxle damage.

When replacing a 2003 model year AF23-5 transaxle (P/N 24219881, 24224464, 24224483, 24226999, or 24228580) with a 2004 model year AF23-5 transaxle, it is necessary to reprogram the TCM using 2004 model year calibrations. The calibrations for the two model years of the AF23-5 transaxle are not interchangeable. Use the appropriate Reprogramming Guide below to determine the correct TCM calibration.

When replacing a 2003 model year 1st design AF23-5 transaxle (P/N 24219881, 24224464, or 24224483) with a 2003 model year 2nd design AF23-5 transaxle, it is necessary to reprogram the TCM using 2003 model year 2nd design calibrations. The calibrations for each of the AF23-5 transaxles are not interchangeable. Use the appropriate Reprogramming Guide below to determine the correct TCM calibration.

When replacing a 2003 model year 1st design AF23-5 original equipment (production) transaxle (P/N 24219881 or 24224464) with a 2003 model year 1st design AF23-5 service transaxle (P/N 24224483), it is not necessary to reprogram the TCM. However, 1st design service transaxles cannot be used to replace 2nd design original equipment (production) or service transaxles (P/N 24226999 or 24228580).

PARTS INFORMATION

TCM Reprogramming Guide when replacing a 2003 model year AF23-5 Transaxle with a 2004 model year AF23-5 Transaxle

PARTS INFORMATION PART 1

ION Sedan Application Use 2004 MY Transaxle Assembly Part Number Reprogram TCM using 2004 MY Calibration
14/15" tires (ION 1, ION 2) 24228590 24229043
16" tires (ION 3) 24228590 24229042

TCM Reprogramming Guide when replacing a 2003 model year 1st design AF23-5 Transaxle with a 2003 model year 2nd design AF23-5 Transaxle

PARTS INFORMATION PART 2

ION Sedan Application Use 2nd Design Transaxle Assembly Part Number Reprogram TCM using 2nd Design Calibration
14/15" tires (ION 1, ION 2) 24228580 24226961
16" tires (ION 3) 24228580 24226960