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Home >> Saturn >> 2003 >> Ion 1 Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transaxle - AF23-5 >> Repair Instructions >> Control Valve Body Cover Replacement >> Installation Procedure
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Installation Procedure

  1. Clean any gasket material from the control valve body cover and inspect the gasket mounting surface.
    Fig 1: Inspecting Gasket Mounting Surface
    G02125352Courtesy of GENERAL MOTORS CORP.
  2. Install the control valve body cover (2).

    Important:  Use LOCTITE™ 242 thread sealer on ALL bolt threads.

  3. Install the 9 control valve body cover bolts/screws.
    Fig 2: Installing Control Valve Body Cover & Bolts
    G02125353Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  4. Tighten the 9 control valve body bolts/screws in sequence.

    Tighten 

    Tighten the control valve body cover bolts/screws to 13 N.m (10 lb ft).

  5. Install the transaxle oil cooler lines to the transaxle. Refer to Oil Cooler Line Replacement .
    Fig 3: Tightening Control Valve Body Bolts In Sequence
    G02125354Courtesy of GENERAL MOTORS CORP.