Installation Procedure

WARNING: This page is about a different car, the 2005 Saturn Ion 3, 2005 Saturn Ion 2, and 2005 Saturn Ion 1. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: Refer to FASTENER NOTICE in Cautions and Notices.

Install the fuel feed pipe to the fuel rail.
Tighten: Using a backup wrench on the fuel rail tighten the fuel feed pipe to 10 N.m (89 lb in).

Fig 1: Connecting/Disconnecting Fuel Feed Pipe

Courtesy of GENERAL MOTORS CORP.

Install the engine fuel feed pipe fastener located on the engine.
Tighten: Tighten the fuel feed pipe fastener to 10 N.m (89 lb in).

Fig 2: View Of Fuel Feed Pipe Fastener

Courtesy of GENERAL MOTORS CORP.

Connect the engine fuel feed pipe to the chassis fuel flex hose. Refer to Quick Connect Fitting(s) Service (Metal Collar) .
Connect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure in Engine Electrical.
Inspect for leaks using the following procedure:
1. With the engine OFF, turn ON the ignition for 2 seconds.
2. Inspect for fuel leaks.
3. Turn the ignition OFF.
4. With the engine OFF, turn ON the ignition for 2 seconds.
5. Inspect for fuel leaks.
6. Turn the ignition OFF.