Installation Procedure

WARNING: This page is about a different car, the 2005 Saturn Ion 3, 2005 Saturn Ion 2, and 2005 Saturn Ion 1. However, it is still accessible from the selected car via links, so may be relevant.

Install the fuel filler pipe assembly into position on the vehicle.
Connect the fuel filler hose to the fuel tank.

NOTE: Refer to Fastener Notice in Cautions and Notices.

Install the fuel filler pipe assembly lower retaining bolt.
Tighten: Tighten the bolt to 10 N.m (89 lb in).

Fig 1: Locating Fuel Filler Pipe Assembly Lower Retaining Bolt

Courtesy of GENERAL MOTORS CORP.

Tighten the fuel filler hose clamp (1) at the fuel tank.
Tighten: Tighten the clamp to 4.5 N.m (40 lb in).

Fig 2: Fuel Filler Pipe Jumper Hose

Courtesy of GENERAL MOTORS CORP.

Connect the EVAP vent pipe (1) to the EVAP canister. Refer to Quick Connect Fitting(s) Service (Plastic Collar) (Press Release) .

Fig 3: View Of EVAP Pipes

Courtesy of GENERAL MOTORS CORP.

Lower the vehicle.
Install the fuel filler pipe assembly upper retaining bolt.
Tighten: Tighten the bolt to 10 N.m (89 lb in).

Fig 4: Locating Fuel Filler Pipe Assembly Upper Retaining Bolt

Courtesy of GENERAL MOTORS CORP.

Install the fuel filler pocket. Refer to Fuel Filler Pocket Replacement in Body Rear End.
Refill the fuel tank.
Install the fuel fill cap.