LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Saturn >> 2005 >> Relay AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 24 (HVAC System - Automatic) >> Repair Instructions >> Recirculation Actuator Replacement >> Installation Procedure
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Installation Procedure

WARNING: This page is about a different car, the 2005 Chevrolet Malibu. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the recirculation door actuator wire harness connector.
  2. Fig 1: Removing Recirculation Actuator
    GM1203574Courtesy of GENERAL MOTORS CORP.
  3. Install the recirculation door actuator.
  4. NOTE: Refer to Fastener Notice in Cautions and Notices.
  5. Tighten the recirculation door actuator screws.

    Tighten:  Tighten the screws to 1.5 N.m (13 lb in).

  6. Install the OnStar module bracket. Refer to Bracket Assembly Replacement - OnStar Module in Cellular Communication.
  7. Install the communication interface module. Refer to Communication Interface Module Replacement in Cellular Communication.
  8. Install the right closeout panel. Refer to Closeout/Insulator Panel Replacement - Right in Instrument Panel, Gages and Console.
  9. Install the fuse labeled HVAC CTRL (BATT).