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Home >> Saturn >> 2005 >> Relay AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 33 (Body Front End) >> Repair Instructions >> Fender Replacement - Front >> Installation Procedure
July 1: So it begins. Don't worry, this is not in the correct legal jurisdiction!

Installation Procedure

WARNING: This page is about a different car, the 2005 Chevrolet Malibu. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  1. If the fender requires replacement, install the fender brace.

    Tighten:  Tighten the fender brace bolts to 10 N.m (89 lb in).

  2. Fig 1: Installing Bolts In Bottom, Front And Top Of Fender
    GM1315807Courtesy of GENERAL MOTORS CORP.
  3. Position the fender on the front compartment side rail.
  4. Align the fender to the door and the hood.
  5. Fig 2: Installing Rear Of Front Fascia In Fender Support Bracket
    GM1315809Courtesy of GENERAL MOTORS CORP.
  6. Install the bolts which secure the fender to the front body hinge pillar.

    Tighten:  Tighten the bolt to 8 N.m (71 lb in).

  7. Install the following bolts:
    • The bolts which secure the fender flange to the upper compartment side rail.
    • The bolts which secure the fender to the fender brace.
    • The bolts which secure the rear lower fender to the support.

      Tighten:  Tighten the fender brace bolts to 10 N.m (89 lb in).

  8. Fig 3: View Of Front Fascia Connection (Sedan)
    GM864046Courtesy of GENERAL MOTORS CORP.
  9. Position the fascia to the fender. Push the fascia into place until the fascia is fully seated.
  10. Install the headlamp assembly. Refer to Headlamp Assembly or Headlamp Bulb and/or Cornering, Sidemarker, Park, Turn Signal Bulb Replacement in Lighting Systems.
  11. Install the rocker panel. Refer to Molding Replacement - Rocker Panel in Exterior Trim.
  12. Install the front fender liner. Refer to Front Fender Liner Replacement .