LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Saturn >> 2005 >> Relay FWD >> Repair and Diagnosis >> Engine Performance >> System >> Engine Control System - 3.5L - Introduction (2 Of 2) >> Repair Instructions >> Exhaust Gas Recirculation (EGR) Valve Replacement >> Removal Procedure
July 1: So it begins. Don't worry, this is not in the correct legal jurisdiction!

Removal Procedure

    Fig 1: Identifying Evaporative Emission (EVAP) Canister Purge Solenoid Valve
    GM1544746Courtesy of GENERAL MOTORS CORP.
  1. Disconnect the electrical connector (1) from the exhaust gas recirculation (EGR) valve (2).
  2. Fig 2: Removing/Installing EGR Valve
    GM1239053Courtesy of GENERAL MOTORS CORP.
  3. Remove the EGR pipe bolt and carefully pull the pipe assembly back.
  4. Remove the EGR valve bolts.
  5. Remove EGR valve.
  6. Remove the EGR valve gasket.
  7. Clean and inspect the EGR valve gasket mating surfaces.