Installation Procedure
- If the secondary fuel tank fuel pump module was replaced, install the secondary fuel level sensor, if required. Refer to Fuel Sender Fuel Level Sensor Replacement .
- Install a NEW fuel tank module O-ring seal (2) onto the fuel tank.
- Tilt the module toward the rear of the fuel tank to allow the fuel level sensor float arm to clear the tank opening. Install the module (1) into the fuel tank.
- Align the arrow (2) on the primary fuel tank fuel pump module suction port to the arrow (1) on the secondary fuel tank fuel pump module. Install the primary fuel tank fuel pump module suction port to the secondary fuel tank fuel pump module.
- Lower the fuel tank fuel pump module (2) into the fuel tank.
- Install the fuel tank module lock ring (1).
- Install the CH-48482 fuel sender lock ring wrench to the fuel tank fuel pump module lock ring.
- Using the CH-48482 fuel sender lock ring wrench and a long breaker bar, rotate the lock ring clockwise locking the fuel tank fuel pump module lock ring.
- Remove the CH-48482 fuel sender lock ring wrench from the fuel tank fuel pump module lock ring.
- Position the fuel tank wiring harness (1) to the module.
- Connect the fuel tank wiring harness electrical connector (2) to the secondary fuel tank fuel pump module.
- Install the fuel tank wiring harness to the retaining clip (3).
- Install the fuel tank. Refer to Fuel Tank Replacement (FWD) .