4WD Transfer Assembly

Remove bolts, extension housing and gasket. Remove bolts, bearing case and height adjuster shim from clutch housing. See Fig 1.
Remove transfer case cover and gasket from transfer case. Remove transfer case shifter shaft clip, washer and transfer lever. Remove diaphragm cover and diaphragm.
Remove transfer case side cover and gasket from clutch housing. Remove plug, spring and ball. Remove transfer shifter rail and synchronizer sleeve. Remove shaft assembly from main case side. See Fig 2.

Fig 1: Exploded View Of Extension Case (4WD)

Courtesy of SUBARU OF AMERICA, INC.

Fig 2: Exploded View Of Transfer Gear Assembly (4WD)

Courtesy of SUBARU OF AMERICA, INC.