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Non-Turbo Model

WARNING: This page is about a different car, the 2004 Subaru Forester. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install water pump onto cylinder block (LH).
    NOTE:
    • Replace the gasket with a new one.
    • When installing the water pump, tighten bolts in two stages in alphabetical sequence as shown in the figure.

      Tightening torque: 

      1. First:  12 N.m (1.2 kgf-m, 8.7 ft-lb)
      2. Second:  12 N.m (1.2 kgf-m, 8.7 ft-lb)
      Fig 1: Installing Water Pump Onto Cylinder Block (LH)
      G00995552Courtesy of SUBARU OF AMERICA, INC.
  2. Connect the hose to water pump.
  3. Install the tensioner bracket.

    Tightening torque:  25 N.m (2.5 kgf-m, 18.1 ft-lb)

    Fig 2: Installing Tensioner Bracket
    G00995553Courtesy of SUBARU OF AMERICA, INC.
  4. Install the belt cover No. 2 (LH).

    Tightening torque:  5 N.m (0.5 kgf-m, 3.6 ft-lb)

    Fig 3: Installing Belt Cover No. 2 (LH)
    G00995554Courtesy of SUBARU OF AMERICA, INC.
  5. Install the cam sprockets (LH) by using ST.

    ST 18231AA010 CAMSHAFT SPROCKET WRENCH

    NOTE: Also the CAMSHAFT SPROCKET WRENCH (499207100)can be used.

    Tightening torque:  78 N.m (8.0 kgf-m, 57.9 ft-lb)

    Fig 4: Installing Cam Sprockets (LH) Using ST
    G00995555Courtesy of SUBARU OF AMERICA, INC.
  6. Install the belt idler No. 2.

    Tightening torque:  39 N.m (4.0 kgf-m, 28.9 ft-lb)

    Fig 5: Installing Belt Idler No. 2
    G00995556Courtesy of SUBARU OF AMERICA, INC.
  7. Install the automatic belt tension adjuster which has tension rod held by pin. Refer to AUTOMATIC BELT TENSION ADJUSTER , INSTALLATION, Timing Belt Assembly.
  8. Install the timing belt. Refer to TIMING BELT ASSEMBLY , INSTALLATION, Timing Belt Assembly.
  9. Install the crank pulley. Refer to CRANK PULLEY , Crank Pulley.
  10. Install the V-belts. Refer to V-BELT , V-belt.
  11. Install the radiator. Refer to INSTALLATION , Radiator.