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Home >> Subaru >> 2005 >> Baja Turbo, Standard >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Fuel Injection (Fuel Systems) (H4DOTC) >> Intake Manifold >> Disassembly
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Intake Manifold: Disassembly

  1. Remove the engine ground terminal from the intake manifold.
    Fig 1: Removing Engine Ground Terminal From Intake Manifold
    G03749022Courtesy of SUBARU OF AMERICA, INC.
    Fig 2: Identifying Engine Ground Terminal
    G03749023Courtesy of SUBARU OF AMERICA, INC.
  2. Disconnect the connector from the throttle position sensor (A) and manifold absolute pressure sensor (B).
    Fig 3: Disconnecting Connector From Throttle Position Sensor And Manifold Absolute Pressure Sensor
    G03749024Courtesy of SUBARU OF AMERICA, INC.
  3. Remove the throttle body from the intake manifold.
    Fig 4: Removing Throttle Body From Intake Manifold
    G03749025Courtesy of SUBARU OF AMERICA, INC.
  4. Disconnect the connector from the fuel injector.
    Fig 5: Disconnecting Connector From Fuel Injector
    G03749026Courtesy of SUBARU OF AMERICA, INC.
  5. Disconnect the connector from the tumble generator valve actuator.
    Fig 6: Disconnecting Connector From Tumble Generator Valve Actuator
    G03749027Courtesy of SUBARU OF AMERICA, INC.
  6. Disconnect the connector from the tumble generator valve sensor.
    Fig 7: Disconnecting Connector From Tumble Generator Valve Sensor
    G03749028Courtesy of SUBARU OF AMERICA, INC.
  7. Disconnect the connector from the purge control solenoid valve.
  8. Remove the purge control solenoid valve.
    Fig 8: Removing Purge Control Solenoid Valve
    G03749029Courtesy of SUBARU OF AMERICA, INC.
  9. Disconnect the evaporation hose and purge valve from the intake manifold.
    Fig 9: Disconnecting Evaporation Hose And Purge Valve From Intake Manifold
    G03749030Courtesy of SUBARU OF AMERICA, INC.
  10. Remove the two bolts which hold the fuel pipes on the left side of intake manifold.
    Fig 10: Removing Two Bolts Which Hold The Fuel Pipes On Left Side Of Intake Manifold
    G03749031Courtesy of SUBARU OF AMERICA, INC.
  11. Remove the bolt which hold the fuel injector pipe onto intake manifold.
    • LH SIDE
      Fig 11: Removing Bolt Which Hold The Fuel Injector Pipe Onto Intake Manifold (LH Side) (1 Of 2)
      G03749032Courtesy of SUBARU OF AMERICA, INC.
      Fig 12: Removing Bolt Which Hold The Fuel Injector Pipe Onto Intake Manifold (LH Side) (2 Of 2)
      G03749033Courtesy of SUBARU OF AMERICA, INC.
    • RH SIDE
      Fig 13: Removing Bolt Which Hold The Fuel Injector Pipe Onto Intake Manifold (RH Side) (1 Of 2)
      G03749034Courtesy of SUBARU OF AMERICA, INC.
      Fig 14: Removing Bolt Which Hold The Fuel Injector Pipe Onto Intake Manifold (RH Side) (2 Of 2)
      G03749035Courtesy of SUBARU OF AMERICA, INC.
  12. Remove the harness bracket which holds the engine harness onto intake manifold.
    Fig 15: Removing Harness Bracket Which Holds The Engine Harness Onto Intake Manifold
    G03749036Courtesy of SUBARU OF AMERICA, INC.
  13. Remove the engine harness from the intake manifold.
  14. Loosen the clamp which holds the front left side fuel hose to injector pipe, and then remove the pipe from clamp.
    Fig 16: Loosening Clamp Which Holds The Front Left Side Fuel Hose To Injector Pipe
    G03749037Courtesy of SUBARU OF AMERICA, INC.
  15. Loosen the clamp which holds the right side fuel hose to injector pipe, and then remove the pipe from clamp.
    Fig 17: Loosening Clamp Which Holds The Right Side Fuel Hose To Injector Pipe
    G03749038Courtesy of SUBARU OF AMERICA, INC.
  16. Remove the bolts which install the fuel pipe on intake manifold.
    Fig 18: Removing Bolts Which Install The Fuel Pipe On Intake Manifold
    G03749039Courtesy of SUBARU OF AMERICA, INC.
  17. Remove the fuel pipe assembly and pressure regulator from the intake manifold.
  18. Remove the intake duct from the intake manifold.
    Fig 19: Removing Intake Duct From The Intake Manifold
    G03749040Courtesy of SUBARU OF AMERICA, INC.
  19. Remove the tumble generator valve assembly from the intake manifold.
    Fig 20: Removing Tumble Generator Valve Assembly From The Intake Manifold
    G03749041Courtesy of SUBARU OF AMERICA, INC.