Fuel Tank: Installation

Support the fuel tank with transmission jack and push the fuel tank harness into the access hole with grommet.
Set the fuel tank and temporarily tighten the bolts of fuel tank bands.
WARNING: A helper is required to perform this work.

Fig 1: Installing Bolts Of Fuel Tank Bands
Courtesy of SUBARU OF AMERICA, INC.
Insert the fuel filler hose (A) approx. 35 to 40 mm (1.38 to 1.57 in) over the lower end of fuel filler pipe and tighten the clamp.
CAUTION: Do not allow clips to touch air vent hose (B) and rear suspension crossmember.

Fig 2: Inserting Fuel Filler Hose
Courtesy of SUBARU OF AMERICA, INC.

Fig 3: Inserting Air Vent Hose
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Connect the fuel hoses, and hold them with clips and quick connector. < Ref. to , INSTALLATION , Fuel Delivery, Return and Evaporation lines. >

Fig 4: Connecting Fuel Hoses
Courtesy of SUBARU OF AMERICA, INC.
Connect the connector to the pressure control solenoid valve.
Install the canister. < Ref. to INSTALLATION , Canister. >
Tighten the band mounting bolts.
Tightening torque:

33 N.m (3.4 kgf-m, 25 ft-lb)

Fig 5: Tightening Band Mounting Bolts
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Install the rear crossmember. < Ref. to INSTALLATION , Rear Crossmember. >
Connect the connector (A) to the fuel tank cord and plug the service hole with grommet (B).

Fig 6: Connecting Connector To Fuel Tank Cord And Plug Service Hole With Grommet
Courtesy of SUBARU OF AMERICA, INC.
Set the rear seat and floor mat.
Connect the connector to the fuel pump relay.

Fig 7: Connecting Connector To Fuel Pump Relay
Courtesy of SUBARU OF AMERICA, INC.