Intake Manifold: Assembly

NOTE: Replace the gasket with a new one.

Install the tumble generator valve assembly to the intake manifold.
Tightening torque:

8.25 N.m (0.84 kgf-m, 6.1 ft-lb)

Fig 1: Locating Tumble Generator Valve Assembly
Install the air intake duct to the intake manifold.
Tightening torque:

19 N.m (1.94 kgf-m, 13.7 ft-lb)

Fig 2: Locating Air Intake Duct For Intake Manifold
Install the fuel pipe assembly and pressure regulator to the intake manifold.
Tightening torque:

T1: 6.4 N.m (0.65 kgf-m, 4.7 ft-lb)

T2: 19 N.m (1.94 kgf-m, 13.7 ft-lb)

Fig 3: Identifying Fuel Pipe Assembly And Pressure Regulator
Install the fuel injector pipe LH.
Connect the left side fuel hose to injector pipe, and tighten the clamp screw.

Fig 4: Locating Clamp Screw
Install the fuel injector pipe RH.
Connect the right side fuel hose to injector pipe, and tighten the clamp screw.

Fig 5: Locating Clamp Screw
Install the engine harness to the intake manifold.
Install the harness bracket which holds the engine harness onto intake manifold.
Tightening torque:

19 N.m (1.94 kgf-m, 13.7 ft-lb)

Fig 6: Locating Engine Harness For Intake Manifold
Tighten the bolts which install the fuel injector pipe onto intake manifold.
Tightening torque:

19 N.m (1.94 kgf-m, 13.7 ft-lb)
- LH SIDE
  
  Fig 7: Locating Fuel Injector Pipe For LH Side
  
  Fig 8: Locating Fuel Injector Pipe For LH Side
- RH SIDE
  
  Fig 9: Locating Fuel Injector Pipe For RH Side
  
  Fig 10: Locating Fuel Injector Pipe For RH Side
Tighten the two bolts which install the fuel pipes on the left side of intake manifold.
Tightening torque:

6.4 N.m (0.65 kgf-m, 4.7 ft-lb)

Fig 11: Locating Intake Manifold Bolts
Connect the evaporation hoses to the purge valve.
NOTE: Connect the evaporation hoses as shown in the figure.

Fig 12: Connecting Evaporation Hoses To Purge Valve
Connect the evaporation hose and purge valve to the intake manifold.

Fig 13: Identifying Evaporation Hose And Purge Valve
Install the purge control solenoid valve.
Tightening torque:

16 N.m (1.6 kgf-m, 11.8 ft-lb)

Fig 14: Locating Purge Control Solenoid Valve
Connect the hoses to the purge control solenoid valve.
NOTE: Connect the evaporation hoses as shown in the figure.

Fig 15: Connecting Hoses To Purge Control Solenoid Valve
Connect the connector to the purge control solenoid valve.
Connect the connector to the tumble generator valve sensor.

Fig 16: Identifying Connector For Tumble Generator Valve Sensor
Connect the connector to the tumble generator valve actuator.

Fig 17: Identifying Connector For Tumble Generator Valve Actuator
Connect the connector to the fuel injector.

Fig 18: Identifying Connector For Fuel Injector
Install the throttle body to the intake manifold.
NOTE: Replace the gasket with a new one.

Tightening torque:

8 N.m (0.8 kgf-m, 5.8 ft-lb)

Fig 19: Identifying Throttle Body
Connect the connector to the throttle position sensor (A) and manifold absolute pressure sensor (B).

Fig 20: Identifying Throttle Position Sensor And Manifold Absolute Pressure Sensor
Install the engine ground terminal to the intake manifold.
Tightening torque:

19 N.m (1.94 kgf-m, 13.7 ft-lb)

Fig 21: Identifying Engine Ground Terminal

Fig 22: Identifying Engine Ground Terminal
Install the fuel pipe protector RH.
Tightening torque:

19 N.m (1.94 kgf-m, 13.7 ft-lb)

Fig 23: Locating Fuel Pipe Protector RH