Intake Manifold: Assembly

NOTE: Replace the gasket with a new one.

Install the tumble generator valve assembly to the intake manifold.
Tightening torque:

8.25 N.m (0.84 kgf-m, 6.1 ft-lb)

Fig 1: Locating Tumble Generator Valve Assembly Bolts
Install the air intake duct to the intake manifold.
Tightening torque:

19 N.m (1.94 kgf-m, 13.7 ft-lb)

Fig 2: Locating Intake Duct
Install the fuel pipe assembly and pressure regulator to the intake manifold.
Tightening torque:

6.4 N.m (0.65 kgf-m, 4.7 ft-lb)

Fig 3: Locating Bolts Installing Fuel Pipe Assembly On Intake Manifold
Install the fuel injector pipe LH.
Connect the left side fuel hose LH to fuel injector pipe, and tighten the clamp screw.
Tightening torque:

1.25 N.m (0.13 kgf-m, 0.94 ft-lb)

Fig 4: Locating Fuel Hose Clamp
Install the fuel injector pipe RH.
Connect the fuel hose RH to fuel injector pipe, and tighten the clamp screw.
Tightening torque:

1.25 N.m (0.13 kgf-m, 0.94 ft-lb)

Fig 5: Locating Clamp Holding Fuel Hose To Fuel Injector Pipe (RH)
Install the engine harness to the intake manifold.
Install the harness bracket which holds the engine harness onto intake manifold.
Tightening torque:

19 N.m (1.94 kgf-m, 13.7 ft-lb)

Fig 6: Locating Harness Bracket
Install the fuel injector.

Fig 7: Holding Fuel Injector
Tighten the bolts which install the fuel injector pipe onto intake manifold.
Tightening torque:

19 N.m (1.94 kgf-m, 13.7 ft-lb)
- LH side
  
  Fig 8: Locating Bolt Holding Fuel Injector Pipe Onto Intake Manifold (LH)
  
  Fig 9: Locating Bolt Holding Fuel Injector Pipe Onto Intake Manifold (LH)
- RH side
  
  Fig 10: Locating Bolt Holding Fuel Injector Pipe Onto Intake Manifold (RH)
  
  Fig 11: Locating Bolt Holding Fuel Injector Pipe Onto Intake Manifold (RH)
Tighten the two bolts which install the fuel injector pipes on the left side of intake manifold.
Tightening torque:

6.4 N.m (0.65 kgf-m, 4.7 ft-lb)

Fig 12: Locating Bolts Holding Fuel Pipes On Left Side Of Intake Manifold
Connect the evaporation hoses to the purge valve.
NOTE: Connect the evaporation hoses as shown in the figure.

Fig 13: Positions For Connecting Evaporation Hoses
Connect the evaporation hose and purge valve to the intake manifold.

Fig 14: Identifying Evaporation Hose And Purge Valve On Intake Manifold
Install the purge control solenoid valve.
Tightening torque:

16 N.m (1.6 kgf-m, 11.6 ft-lb)

Fig 15: Locating Purge Control Solenoid Valve Connector
Connect the hoses to the purge control solenoid valve.
NOTE: Connect the evaporation hoses as shown in the figure.

Fig 16: Connecting Evaporation Hoses
Connect the connector to the purge control solenoid valve.

Fig 17: Locating Purge Control Solenoid Valve Connector
Connect the connector to the tumble generator valve sensor.

Fig 18: Locating Tumble Generator Valve Sensor Connector
Connect the connector to the tumble generator valve actuator.

Fig 19: Locating Tumble Generator Valve Actuator Connector
Connect the connector to the fuel injector.

Fig 20: Locating Fuel Injector Connectors
Install the throttle body to the intake manifold.
NOTE: Replace the gasket with a new one.

Tightening torque:

8 N.m (0.8 kgf-m, 5.8 ft-lb)

Fig 21: Locating Bolts Securing Throttle Body To Intake Manifold
Connect the connector to the throttle position sensor (A) and manifold absolute pressure sensor (B).

Fig 22: Identifying Throttle Position And Manifold Absolute Pressure Sensor
Install the engine ground terminal to the intake manifold.
Tightening torque:

19 N.m (1.94 kgf-m, 13.7 ft-lb)

Fig 23: Locating Engine Ground Terminal On Intake Manifold

Fig 24: Locating Engine Ground Terminal On Intake Manifold
Install the fuel pipe protector RH.
Tightening torque:

19 N.m (1.94 kgf-m, 13.7 ft-lb)

Fig 25: Locating Fuel Pipe Protector With Bolts (RH)
Install the fuel pipe protector LH.
Tightening torque:

19 N.m (1.94 kgf-m, 13.7 ft-lb)

Fig 26: Locating Fuel Pipe Protector With Bolts (LH)