Intake Manifold: Installation

Install the intake manifold onto cylinder heads.
NOTE: Always use new gaskets.

Tightening torque:

25 N.m (2.5 kgf-m, 18.1 ft-lb)

Fig 1: Locating Bolts Securing Intake Manifold To Cylinder Heads
Connect the fuel delivery hose, return hose and evaporation hose.

Fig 2: Identifying Fuel Delivery, Return And Evaporation Hose
Connect the connector to the oil pressure switch (B), crankshaft position sensor (C) and engine coolant temperature sensor (A).

Fig 3: Identifying Engine Coolant Temperature Sensor, Oil Pressure Switch And Crankshaft Position Sensor
Connect the connector to the knock sensor.

Fig 4: Identifying Knock Sensor Connector
Connect the connector to the camshaft position sensor.

Fig 5: Locating Camshaft Position Sensor Connector
Connect the connector to the ignition coil and ignitor assembly.
- RH side
  
  Fig 6: Locating Connector On Ignition Coil And Ignitor Assembly (RH)
- LH side
  
  Fig 7: Locating Connector On Ignition Coil And Ignitor Assembly (LH)
Connect the engine harness with clip (A) to the rocker cover.
- RH side
  
  Fig 8: Identifying Engine Harness Fixing Clip (RH)
- LH side
  
  Fig 9: Identifying Engine Harness Fixing Clip (LH)
Connect the engine harness connector to front harness connector.

Fig 10: Identifying Engine Harness Connector
Connect the engine harness connector to the bulkhead harness connectors.

Fig 11: Identifying Engine Harness Connectors
Connect the brake booster vacuum hose.

Fig 12: Identifying Brake Booster Vacuum Hose
Connect the engine coolant hoses to the throttle body.

Fig 13: Identifying Engine Coolant Hose
Connect the emission hose (A) and connector (B) to the PCV hose assembly.

Fig 14: Identifying Emission Hose And Connector
Connect the pressure hose to the intake duct.

Fig 15: Identifying Pressure Hose
Install the power steering pump.
1. Install the power steering tank on the bracket.
  
  Fig 16: Locating Power Steering Tank Bracket
2. Connect the connector to the power steering pump switch.
  
  Fig 17: Locating Power Steering Switch Connector
3. Install the power steering pump, and tighten the bolts.
  Tightening torque:
  
  22 N.m (2.2 kgf-m, 15.9 ft-lb)
  
  Fig 18: Identifying Power Steering Pump Bracket Bolts
4. Install the power steering pipe brackets on the intake manifold RH.
  
  Fig 19: Locating Bolts Securing Power Steering Pipe Brackets To Intake Manifold
5. Install the front side V-belt. < Ref. to REMOVAL , V-belt. >
Install the coolant filler tank. < Ref. to INSTALLATION , Coolant Filler Tank. >
Install the intercooler. < Ref. to INSTALLATION , Intercooler. >
Install the air cleaner element.
Install the air cleaner upper cover and air intake duct as a unit. < Ref. to INSTALLATION , Air Cleaner Case. >
Connect the connector to the fuel pump relay.

Fig 20: Locating Fuel Pump Relay Connector
Connect the battery ground cable to battery.
Lift up the vehicle.
Install the under cover.
Fill the engine coolant. < Ref. to FILLING OF ENGINE COOLANT , REPLACEMENT, Engine Coolant. >