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Home >> Subaru >> 2006 >> Outback i, Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission 4AT >> Transfer Clutch >> Disassembly
July 1: So it begins. Don't worry, this is not in the correct legal jurisdiction!

Transfer Clutch: Disassembly

  1. Remove the seal ring.
    Fig 1: Identifying Seal Ring
    G05021892Courtesy of SUBARU OF AMERICA, INC.
  2. Remove the ball bearing using the ST and the press.

    ST 498077600 REMOVER

    Fig 2: Removing Ball Bearing
    G05002599Courtesy of SUBARU OF AMERICA, INC.
  3. Remove the snap ring, and then take out the pressure plate, drive plate and driven plate.
    Fig 3: Identifying Snap Ring
    G05021894Courtesy of SUBARU OF AMERICA, INC.
  4. Using the ST1, ST2 and ST3, remove the snap ring, then take out the return spring and transfer clutch piston seal.

    ST1 399893600 PLIERS

    ST2 398673600 COMPRESSOR

    ST3 398623600 SEAT

    Fig 4: Identifying Snap Ring
    G05021895Courtesy of SUBARU OF AMERICA, INC.
  5. Apply compressed air to the rear drive shaft, to remove the transfer clutch piston.
    Fig 5: Applying Compressed Air To Transfer Clutch Piston
    G05002602Courtesy of SUBARU OF AMERICA, INC.