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Home >> Subaru >> 2008 >> Outback Base, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 137 (Brake System) >> Front Disc Brake Assembly >> Assembly >> With 15" Wheel
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With 15" Wheel

WARNING: This page is about a different car, the 2007 Subaru Outback and 2007 Subaru Legacy. However, it is still accessible from the selected car via links, so may be relevant.
  1. Clean the caliper body interior using brake fluid.
  2. Apply a coat of brake fluid to the piston seal and fit piston seal in groove on caliper body.
  3. Apply a coat of brake fluid to the entire inner surface of cylinder and outer surface of piston.
  4. Apply a coat of specified grease to the boot and fit in to the groove on the ends of cylinder.

    Grease: 

    NIGLUBE RX-2 (Part No. K0779GA102) 

  5. Insert the piston into cylinder.
    CAUTION: Do not force the piston into cylinder.
    Fig 1: Inserting Piston Into Cylinder
    G03832968Courtesy of SUBARU OF AMERICA, INC.
  6. Position the boot in the grooves on cylinder and piston.
    Fig 2: Positioning Boot In Grooves On Cylinder And Piston
    G03832969Courtesy of SUBARU OF AMERICA, INC.
  7. Apply a coat of specified grease to the lock pin and guide pin outer surface, cylinder inner surface, and boot grooves.

    Grease: 

    NIGLUBE RX-2 (Part No. K0779GA102) 

  8. Install the lock pin and guide pin boot on support.
Fig 3: Installing Lock Pin And Guide Pin Boot On Support
G03832970Courtesy of SUBARU OF AMERICA, INC.
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