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Section 12 (Starting/Charging Systems (H4SO)): Generator: Inspection: Brush

WARNING: This page is about a different car, the 2006 Subaru Outback and 2006 Subaru Legacy. However, it is still accessible from the selected car via links, so may be relevant.
  1. Measure the length of each brush. Replace the brush if wear exceeds service limits. There is a service limit mark (A) on each brush.

    Brush length: 

    Service limit (1) 

    5.0 mm (0.197 in) 

    Standard (2) 

    18.5 mm (0.728 in) 

    Fig 1: Identifying Length Of Brush
    G05017474
  2. Check that there is appropriate pressure on the brush spring.

    Using a spring pressure indicator, push the brush into the brush holder until its tip protrudes 2 mm (0.08 in). Then measure the pressure of brush spring. If the pressure is 2.2 N (224 g, 7.91 oz) or less, replace the brush spring with a new part. 4.8 - 6.0 N (489 - 612 g, 17.26 - 21.58 oz) pressure is required on the new spring.

    Fig 2: Measuring Pressure Of Brush Spring
    G04997987