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Oil Pump: Installation

  1. Using the ST, install the front oil seal.

    ST 499587100 OIL SEAL INSTALLER

    NOTE: Use a new front oil seal.
    Fig 1: Installing Front Oil Seal
    G04997893Courtesy of SUBARU OF AMERICA, INC.
  2. Apply liquid gasket to the mating surfaces of oil pump.
    NOTE: Install within 5 min. after applying liquid gasket.

    Liquid gasket: 

    THREE BOND 1217G (Part No. K0877Y0100) or equivalent 

    Fig 2: Identifying O-Ring On Oil Pump
    G07909944Courtesy of SUBARU OF AMERICA, INC.
  3. Apply a coat of engine oil to the inside of front oil seal.
    Fig 3: Identifying Front Oil Seal In Oil Pump
    G04997765Courtesy of SUBARU OF AMERICA, INC.
  4. Install the oil pump to cylinder block.
    CAUTION:
    • Be careful not to damage the front oil seal during installation.
    • Make sure the front oil seal lip is not folded.
    NOTE:
    • Align the flat surface of oil pump's inner rotor with that of crankshaft before installation.
    • Use new O-rings.
    • Do not forget to assemble O-rings.
  5. Apply liquid gasket to the three bolts thread shown in figure. (when reusing bolts)

    Liquid gasket: 

    THREE BOND 1324 (Part No. 004403042) or equivalent 

    Tightening torque: 

    6.4 N.m (0.7 kgf-m, 4.7 ft-lb) 

    Fig 4: Assemble View Of Oil Pump With Cylinder Block
    G07909946Courtesy of SUBARU OF AMERICA, INC.
  6. Install the crank sprocket. Refer to CRANK SPROCKET ME(H4SO)-53, INSTALLATION . Refer to CRANK SPROCKET ME(H4DOTC)-60, INSTALLATION .
  7. Install the water pump. Refer to WATER PUMP CO(H4SO)-15, INSTALLATION . Refer to WATER PUMP CO(H4DOTC)-17, INSTALLATION .
  8. Install the crankshaft position sensor. Refer to CRANKSHAFT POSITION SENSOR FU(H4SO)-24, INSTALLATION . Refer to CRANKSHAFT POSITION SENSOR FU(H4DOTC)-34, INSTALLATION .
  9. Install the radiator. Refer to RADIATOR CO(H4SO)-20, INSTALLATION . Refer to RADIATOR CO(H4DOTC)-22, INSTALLATION .
  10. Connect the battery ground terminal.
    Fig 5: Connecting Battery Ground Terminal
    G07909787Courtesy of SUBARU OF AMERICA, INC.