Main Shaft Assembly for Single-Range: Installation
- Install the needle bearing and oil seal to the front of the transmission single-range main shaft assembly.NOTE:
- Wrap the clutch connection (splined section) with vinyl tape to prevent damage to the oil seal.
- Apply NICHIMOLY N-130 to the sealing lip of the oil seal.
- Use a new oil seal.
- Rotate the reverse idler sub gear by two teeth from free status to make it engage with the reverse gear of the main shaft and install the main shaft assembly.
- When the reverse idler sub gear is at free status, put alignment marks on reverse idler sub gear and reverse idler gear.
- Rotate the reverse idler sub gear in the arrow direction by two teeth from the alignment mark and secure it with a wire.
- After installing the main shaft assembly, check that the reverse idler gear and reverse idler sub gear are misaligned by two teeth and remove the wire.CAUTION: Make sure to remove the wire.
- Install the transmission case knock pin into the knock pin hole of the needle bearing outer race.NOTE:
- Align the end face of the seal with surface (A) when installing the oil seal.
- Face the cutout portion of the snap ring for the double taper roller bearing to the drive pinion shaft assembly.
- Install the drive pinion shaft assembly. Refer to Drive Pinion Shaft Assembly .
- Install the transmission case. Refer to Transmission Case .
- Install the transfer case together with the extension case assembly. Refer to Transfer Case and Extension Case Assembly .
- Install the manual transmission assembly to the vehicle. Refer to Manual Transmission Assembly .