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Forward Clutch Assembly: Adjustment

  1. Install the thrust bearing to the internal gear.
    NOTE: Face the temper color surface to the reverse brake side.
    Fig 1: Identifying Thrust Bearing On Internal Gear
    G08318061Courtesy of SUBARU OF AMERICA, INC.
  2. Measure depth "A" from the ST upper face to the washer mounting surface.

    ST 499575600 GAUGE

    Fig 2: Measuring Depth "A" From ST Upper Face To Washer Mounting Surface
    G08318080Courtesy of SUBARU OF AMERICA, INC.
  3. Measure the height "B" from the ST upper face to the mating surface of the drive pinion retainer.

    ST 499575600 GAUGE

    Fig 3: Measuring Height "B" From ST Upper Face To Mating Surface Of Drive Pinion Retainer
    G08318081Courtesy of SUBARU OF AMERICA, INC.
  4. Obtain the thickness of washer using the following formula to select the washer.

    T (mm) = A - B - (0.35 - 0.70)

    [T (in) = A - B - (0.014 - 0.028)]

    T: Shim thickness

    A: Depth from the ST upper face to the washer mounting surface

    B: Height from ST upper face to the drive pinion retainer mating surface 0.35 - 0.70 mm (0.014 - 0.028 in): Clearance

    Washer
    Part No. Thickness mm (in)
    803064020 1.3 (0.051)
    803064021 1.55 (0.061)
    803064022 1.8 (0.071)
    803064023 2.05 (0.081)
    803064024 2.3 (0.091)
    803064025 2.55 (0.100)