Sub Frame: Installation
- For parts which are not reusable, always use new parts.
- Always tighten the bushing in the state where the vehicle is at curb weight and the wheels are in full contact with the ground.
- During the installation, make sure that the marking of ABS wheel speed sensor harness does not twist.
- Check the removed parts for wear, damage and crack, and repair or replace them if faulty.
- Install the upper arm to the sub frame assembly.
Tightening torque:
80 N.m (8.2kgf-m, 59 ft-lb)
- Install the sub frame assembly.
- Lift the sub frame assembly using a transmission jack.
- Install the right and left sub frame supports, and install the sub frame assembly.CAUTION:
- The sub frame assembly is heavy. Make sure that it is firmly supported so that it is level.
- While checking there is no dragging of harness and wire, raise it slowly with a transmission jack.
Tightening torque:
Refer to "COMPONENT" of "General Description" for the tightening torque. Ref. to REAR SUSPENSION>General Description>COMPONENT .
- Install the rear differential. Ref. to DIFFERENTIALS>Rear Differential (T-type)>INSTALLATION .
- Install the housing assembly - rear axle.
Tightening torque:
Refer to "COMPONENT" of "General Description" for the tightening torque. Ref. to REAR SUSPENSION>General Description>COMPONENT .
- Install the drive shaft. Ref. to DRIVE SHAFT SYSTEM>Rear Drive Shaft>INSTALLATION .
- Install the cable assembly - parking brake.
Tightening torque:
18 N.m (1.8kgf-m, 13.3ft-lb)
- Install the cable assembly - parking brake to the parking brake shoe. Ref. to PARKING BRAKE>Parking Brake Assembly (Rear Disc Brake)>INSTALLATION .
- Install the brake hose bracket and the disc brake assembly - rear.
Tightening torque:
Brake hose bracket: 33 N.m (3.4kgf-m, 24.3ft-lb)
Disc brake assembly - rear: Refer to "COMPONENT" of "General Description" for the tightening torque. Ref. to BRAKE>General Description>COMPONENT>REAR DISC BRAKE .
- Install the rear ABS wheel speed sensor.
Tightening torque:
7.5N.m (0.8kgf-m, 5.5ft-lb)
- Install the stabilizer link (bottom part). (Model with stabilizer) Ref. to REAR SUSPENSION>Stabilizer>INSTALLATION>STABILIZER LINK .
- Install the rear lateral link assembly - rear. Ref. to REAR SUSPENSION>Rear Lateral Link (rear)>INSTALLATION .
- Install the rear lateral link assembly - front. Ref. to REAR SUSPENSION>Rear Lateral Link (front)>INSTALLATION .
- Install the trailing link. Ref. to REAR SUSPENSION>Trailing Link>INSTALLATION .
- Install the sensor assembly - headlight beam leveler. (Model with auto headlight beam leveler)CAUTION: Do not apply impact to the sensor assembly - headlight beam leveler or forcibly move the arm. Doing so may cause sensor damage and malfunction.
Tightening torque:
7.5N.m (0.8kgf-m, 5.5ft-lb)
- Install the clamp of the sub rear harness.
- Install the propeller shaft assembly. Ref. to DRIVE SHAFT SYSTEM>Propeller Shaft>INSTALLATION .
- Install the rear exhaust pipe. Ref. to EXHAUST (H4DO)>Rear Exhaust Pipe>INSTALLATION .
- Install the fuel tank protector. Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DO)>Fuel Tank Protector>INSTALLATION .
- Install the rear wheels and lower the vehicle.
Tightening torque:
120 N.m (12.2kgf-m, 88.5ft-lb)
- Connect the battery ground terminal. Ref. to REPAIR CONTENTS>NOTE>BATTERY .
- Inspect the wheel alignment and adjust if necessary.
- Inspection: Ref. to FRONT SUSPENSION>Wheel Alignment>INSPECTION .
- Adjustment: Ref. to FRONT SUSPENSION>Wheel Alignment>ADJUSTMENT .
CAUTION: When the wheel alignment has been adjusted, perform the following adjustment.- Lane keep assist learning value clear (model with EyeSight): Ref. to EyeSight (DIAGNOSTICS)>Clear Active Lane Keep System Learning Value>OPERATION .
- VDC sensor midpoint setting mode: Ref. to VEHICLE DYNAMICS CONTROL (VDC)>VDC Control Module and Hydraulic Control Unit (VDC Control Module & H/U)>ADJUSTMENT .
- Perform reinitialization of the auto headlight beam leveler system. (Model with auto headlight beam leveler) Ref. to LIGHTING SYSTEM>Auto Headlight Beam Leveler System>PROCEDURE .