CROSSTREK Model
CAUTION:
- When raising the transmission jack, make sure that the tie-rod end and the drive shaft boot do not interfere. The drive shaft boot may be damaged.
- The crossmember COMPL is heavy. Make sure that it is firmly supported so that it is level.
- For parts which are not reusable, always use new parts.
- Always tighten the bushing in the state where the vehicle is at curb weight and the wheels are in full contact with the ground.
- Install the clamp - stabilizer bushing with the peak of triangle facing the front of the vehicle.
- Install the crossmember COMPL.NOTE: Check the crossmember COMPL for damage or cracks, and correct or replace if defective.
- Install the bolts which secure the crossmember COMPL to the body.
Tightening torque:
Refer to "COMPONENT" of "General Description" for the tightening torque. Ref. to FRONT SUSPENSION>GENERAL DESCRIPTION>COMPONENT>FRONT SUSPENSION .
- Lower the engine and remove the lifting device and wire ropes.
- Remove the ST1 and ST2 from the engine unit.
- Install the engine mounting and the crossmember COMPL with new nuts.
Tightening torque:
Engine mounting - crossmember COMPL: 90 N.m (9.2 kgf-m, 66.4 ft-lb)
- Install the steering gearbox assembly and stiffener to the crossmember COMPL.
Tightening torque:
Refer to "COMPONENT" of "General Description" for the tightening torque. Ref. to FRONT SUSPENSION>GENERAL DESCRIPTION>COMPONENT>FRONT SUSPENSION .
- Install the power steering harness connector and harness clamp.
- Install the universal joint assembly - steering. Ref. to POWER ASSISTED SYSTEM (POWER STEERING)>UNIVERSAL JOINT>INSTALLATION .
- Install the front arm assembly. Ref. to FRONT SUSPENSION>FRONT ARM>INSTALLATION .
- Connect the tie-rod ends.CAUTION: Do not apply grease, etc. to the tapered portion of ball stud.
- Tighten the castle nut.NOTE: If the ball stud hole and the cutout portion of the castle nut are not aligned after tightening, tighten the castle nut within the range of 60° to align with each other.
Tightening torque:
27 N.m (2.8 kgf-m, 19.9 ft-lb)
- Install a new cotter pin.
- Tighten the castle nut.
- Install the stabilizer. Ref. to FRONT SUSPENSION>STABILIZER>INSTALLATION>STABILIZER .
- Install the front exhaust pipe. Ref. to EXHAUST (H4DO (EXCEPT FOR HEV))>FRONT EXHAUST PIPE>INSTALLATION .
- Install the crossmember support - front and the crossmember support - rear. Ref. to FRONT SUSPENSION>CROSSMEMBER SUPPORT>INSTALLATION .
- Install the under cover - front.
Tightening torque:
18 N.m (1.8 kgf-m, 13.3 ft-lb)
- Install the front wheels and lower the vehicle.
Tightening torque:
120 N.m (12.2 kgf-m, 88.5 ft-lb)
- Install the pitching stopper.
- Except for hybrid model
- Hybrid model: Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TH2A)>TRANSMISSION MOUNTING SYSTEM>INSTALLATION>PITCHING STOPPER .
- Install the air cleaner case. Ref. to INTAKE (INDUCTION) (H4DO (EXCEPT FOR HEV))>AIR CLEANER CASE>INSTALLATION .
- Install the V-belt cover. (Except for hybrid model)NOTE:
- Check the grommet for peel-off or disengagement.
- Be careful not to deform the bracket during installation.
Tightening torque:
7 N.m (0.7 kgf-m, 5.2 ft-lb)
- Install the collector cover. (Hybrid model) Ref. to INTAKE (INDUCTION) (H4DO (EXCEPT FOR HEV))>COLLECTOR COVER>INSTALLATION .
- Set the front hood to the normal position. Ref. to REPAIR CONTENTS>REPAIR CONTENTS>NOTE>STAY ASSEMBLY - FRONT HOOD .
- Install the striker - front hood. Ref. to EXTERIOR BODY PANELS>FRONT HOOD>ASSEMBLY .
- Connect the ground terminal to battery sensor. Ref. to REPAIR CONTENTS>REPAIR CONTENTS>NOTE>BATTERY
.NOTE: For the hybrid model, connect the battery negative terminal.
- Inspect the wheel alignment and adjust if necessary.
- Inspection: Ref. to FRONT SUSPENSION>WHEEL ALIGNMENT>INSPECTION .
- Adjustment: Ref. to FRONT SUSPENSION>WHEEL ALIGNMENT>ADJUSTMENT .
CAUTION: When the wheel alignment has been adjusted, perform the following adjustment.- Lane keep assist learning value clear (except for hybrid model (model with EyeSight)): Ref. to EYESIGHT (DIAGNOSTICS) (EXCEPT FOR HEV)>CLEAR ACTIVE LANE KEEP SYSTEM LEARNING VALUE>OPERATION .
- Lane keep assist learning value clear (hybrid model (model with EyeSight)): Ref. to EYESIGHT (DIAGNOSTICS) (HEV)>CLEAR ACTIVE LANE KEEP SYSTEM LEARNING VALUE>OPERATION .
- VDC sensor midpoint setting mode: Ref. to VEHICLE DYNAMICS CONTROL (VDC)>VDC CONTROL MODULE AND HYDRAULIC CONTROL UNIT (VDCCM & H/U)>ADJUSTMENT .
- Perform reinitialization of the auto headlight beam leveler system. (Model with vehicle height sensor) Ref. to LIGHTING SYSTEM>AUTO HEADLIGHT BEAM LEVELER SYSTEM>PROCEDURE .