Mt Model

Apply grease to the shaft sliding surfaces of the internal gear.
Preparation items:

Grease: Multemp #6129 or equivalent

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Install the internal gear to the shaft.

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Install the overrunning clutch as follows:

Apply grease to the spline portion of the shaft.

Preparation items:

Grease: Multemp #6129 or equivalent

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Set the overrunning clutch.

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Pass a new stopper (B) through, and attach a new snap ring (A).

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Using a press, pressure fit stopper (B) into snap ring (A).

CAUTION: Do not apply any load to the internal gear.

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Install the overrunning clutch, internal gear, shaft and shift lever as a single unit to the starter housing.
NOTE: Apply grease to the moving parts of the shift lever.

Preparation items:

Grease: Multemp #6129 or equivalent

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Apply grease to the inside of the internal gear and pinion gear, and attach the pinion gear to the internal gear.
NOTE: Apply grease evenly to the contact surfaces of each gear.

Preparation items:

Grease: Molykote® AG650 or equivalent

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Install the seal rubber (C), plate (B), and seal rubber (A).

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Set the armature assembly to the yoke assembly.

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Attach the armature assembly and yoke assembly to the starter housing together as a single unit.
NOTE: Match the protrusion of the yoke assembly to the cutout of the starter housing.

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Use an appropriate tool (suitable attachment, etc.) to attach the brush holder assembly.
NOTE: Be careful not to damage the brushes.

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Set the starter cover and install the bolts (A) and through bolts (B).
Tightening torque:

T1: 1.4 N.m (0.1 kgf-m, 1.0 ft-lb)

T2: 6 N.m (0.6 kgf-m, 4.4 ft-lb)

Fig 1: Starter Cover Bolts With Torque Specification
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Install the magnet switch assembly.
Tightening torque:

7.5 N.m (0.8 kgf-m, 5.5 ft-lb)

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Connect the cable to the terminal M.
Tightening torque:

10 N.m (1.0 kgf-m, 7.4 ft-lb)

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