Intermediate Shaft: Disassembly

Remove the rear planetary ring gear flange, front thrust bearing race, thrust needle roller bearing, and rear thrust bearing race.

Courtesy of SUBARU OF AMERICA, INC.

(A)	Rear planetary ring gear flange
(B)	Front thrust bearing race
(C)	Thrust needle roller bearing
(D)	Rear thrust bearing race
(E)	Intermediate shaft

Measure the outer diameter and runout of the intermediate shaft using a V-block.

Take measurements at the points shown in the figure.

NOTE: Take measurements at all points (A, B, C and D).

Courtesy of SUBARU OF AMERICA, INC.

Measure the outer diameter with a micrometer.
- Measuring points "A" and "B"
  Specification:
  
  22.962 - 22.975 mm (0.9040 - 0.9045 in)
  
  Service limit:
  
  22.962 mm (0.9040 in)
- Measuring points "C" and "D"
  Specification:
  
  27.759 - 27.775 mm (1.0929 - 1.0935 in)
  
  Service limit:
  
  27.759 mm (1.0929 in)
Using a magnet stand and dial gauge (spindle type), measure the runout.
Specification:

0.03 mm (0.001 in) or less
If the outer diameter is less than the service limit or if runout exceeds the specification, replace with a new intermediate shaft.