Transfer Clutch: Installation
- Install the transfer clutch plate set to the center differential carrier.
- Select driven plate No. 3.
- Using the ST, measure the height "H1" from the end surface of ST to the transfer clutch piston.
Preparation tool:
ST: GAUGE (499575400)
- Using the ST, measure the height "H2" from the ST end face to the intermediate case mating surface.
Preparation tool:
ST: PISTON GUIDE (398744300)
- Using the following calculation, calculate an appropriate thickness "T" of the driven plate No. 3.NOTE: Adjust using 1 piece.
T = (H1 - 15 mm (0.591 in)) - (H2 - 50 mm (1.970 in)) - 0.2 - 0.6 mm (0.008 - 0.024 in)
T Thickness of driven plate No. 3 (mm (in)) H1 Measured value (mm (in)) of step (1) H2 Measured value (mm (in)) of step (2) 15 mm (0.591 in) Thickness of ST (GAUGE) 50 mm (1.970 in) Thickness of ST (PISTON GUIDE) 0.2 - 0.6 mm (0.008 - 0.024 in) Clearance specification
- Using the ST, measure the height "H1" from the end surface of ST to the transfer clutch piston.
- Install the driven plate No. 3.
(A) Transfer clutch plate set (B) Driven plate No. 3 - Install the rear drive shaft. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>REAR DRIVE SHAFT>INSTALLATION .