Assembly

Fig. 3 Bearing Installation Detail:

Fig. 1 Clutch Assembly Exploded View:

1. Using two bearing assemblers*, press a shield ring and two new bearings into the rotor boss until fully seated. Fig. 3
*SST 07110-77011 or Commercial assemblers.

2. Install the bearing snap ring into the rotor groove. Fig. 1

3. Install the rotor on the compressor. Using snap ring pliers*, install the snap ring.
*SST 07110-77011 or Commercial pliers.

4. Connect the stator lead wires to the compressor housing.

5. Install the rotor on the compressor shaft. Using snap ring pliers*, install the snap ring.
*SST 07110-77011 or Commercial pliers.

6. Adjust the clearance between the pressure plate and rotor by putting the shims on the compressor shaft.
Standard clearance: 0.4 - 0.7 mm (0.016 - 0.028 in.)
If the clearance is not within tolerance, add or reduce the number of shims to obtain the standard clearance.

7. Using a torque wrench and holding bar*, install the shaft nut.
*SST 07110-77011 or Commercial bar or pliers.
Torque: 1.50 - 1.75 kg-m (11 - 12 ft.lb)