System Test
- Ensure modulator filter is clean and in good condition prior to performing test. Clean filter with compressed air. Disconnect vacuum hose from EGR valve.
- Using a "T" connector, connect a vacuum gauge in EGR valve vacuum line. Ensure engine starts and runs smoothly at idle. This ensures proper seating of EGR valve.
- The Vacuum Switching Valve (VSV) and EGR modulator can be checked with engine coolant temperature less than 135°F (57°C) at 2500 RPM.
- Operate engine with engine coolant temperature less than 135°F (57°C) at 2500 RPM. No vacuum reading should be obtained when operated with engine coolant temperature less than minimum temperature.
- Operate engine at normal operating temperature at 2500 RPM. A vacuum reading of 2.8 in. Hg should be obtained.
- On Non-Turbo, disconnect hose from the "R" port of EGR vacuum modulator. See Figure.
- Using additional hose, connect "R" port directly to intake manifold. High vacuum reading should be obtained at 2500 RPM.NOTE: Engine should misfire due to large amounts of exhaust gas being injected into intake manifold.
- To check EGR valve, apply vacuum directly to EGR valve with engine idling. Engine should run rough or stall. If system did not operate as described, each component should be tested.