LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Toyota >> 1993 >> Tercel DX, 4D Sedan, Standard >> Repair and Diagnosis >> Engine Performance >> Remove, Overhaul & Install >> Engine Controls - Remove/Install/Overhaul >> Fuel System >> Fuel Injectors & Fuel Rails >> Installation
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Fuel Injectors & Fuel Rails: Installation

  1. Apply light coat of gasoline to NEW "O" rings, and install "O" rings and NEW grommets onto injectors. Install injectors into fuel rail in the following order. Starting at pressure regulator end of fuel rail install Dark Blue injector connector, Brown injector connector, Dark Blue injector connector, and Brown injector connector.
  2. When installing injectors into fuel rail, turn each injector from left to right while pushing downward to fully seat injector into fuel rail. Install 4 NEW insulators and 2 NEW spacers to cylinder head.
  3. Install fuel rail (with 4 injectors attached) to cylinder head. Verify injectors rotate smoothly. If injectors do not rotate smoothly, check "O" rings for proper installation. Position injector connectors upward on camshaft cover side. Install 2 fuel rail bolts and tighten to 14 ft. lbs. (19 N.m).
  4. Connect 2 Gray wiring harness injector connectors to Dark Blue injectors. Connect 2 Brown wiring harness connectors to Brown injectors. Connect fuel inlet pipe using NEW washer gaskets and tighten union bolt to 22 ft. lbs. (30 N.m). Connect fuel return pipe to pressure regulator and tighten to 14 ft. lbs. (19 N.m).
  5. To complete installation, reverse removal procedure. Tighten all nuts and bolts to specification. See TORQUE SPECIFICATIONS. Check for fuel leakage. See CHECKING FOR FUEL LEAKS.
scientia non olet · About LEMON Manuals