Alternator & Regulator: Overhaul: Reassembly

To assemble, reverse disassembly procedure. Use Alternator Pulley Set Nut Wrench Set (SST 09820-63010 ) to install alternator pulley. Place SST "C" securely into a vise. Install SST "A" and "B" and alternator into SST "C". See Fig 1. Tighten pulley nut to 81 ft. lbs. (110 N.m) in the opposite direction of disassembly. See Fig 1. After completing assembly, verify rotor turns smoothly.

Fig 1: Removing Alternator Pulley

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

NOTE: See Fig 2 or Fig 3 for exploded views of typical alternators.

Fig 2: Exploded View Of Alternator (Typical M/T)

Fig 3: Exploded View Of Alternator (Typical A/T)